Alberto Albarrán Cázares
Juarez
Summary
Results-driven professional with over 10 years of supervisory experience in assurance and manufacturing, complemented by a strong foundation in Six Sigma, Lean Manufacturing, and technical problem-solving, evidenced by Green Belt Certification from Sigma Pro. Expertise includes six years in line transference processes and four years dedicated to the development and implementation of manufacturing line designs, focusing on layout optimization, capability enhancement, standard production practices, and workforce empowerment. A solid background in medical validation encompasses CAPA projects aimed at improving Good Documentation Practices and Quality Inspection Systems, alongside proficiency in managing Engineering Change Orders and documentation for IQs, OQs, and microbiological laboratory assessments. Proven track record of successfully leading New Product Introduction projects and line transfers across multiple regions, including Mexico to the USA and Mexico to Costa Rica.
Overview
13
13
years of professional experience
1
1
Certification
Work History
STAFF PROCESS ENGINEER / MANAGER GROW
Johnson & Johnson Medtech
10.2021 - 11.2025
- National/International medical devices product lines transference between Juarez/Tijuana and Juarez Mx /Costa Rica
- Engineering Manager on Sending Site on charge of all the Equipment Procurement activities.
- Dual workstation design development and implemented bases on the user requirement optimizing the floor Space.
- Engineering coordinator for KPI’s team providing support on 3 sites (Juarez Mx, Tijuana Mx, Costa Rica)
- Analyze/Quote the spare parts and consumables used in the process vs. the projected
- Coordinate Documentation/Process Gap Analysis evaluating all the documents on system vs. the equipment and process used in manufacturing process.
- Developed and implemented process validation protocols, ensuring compliance with regulatory standards.
- Mentored junior engineers on best practices in process design and system integration techniques.
- Led cross-functional teams to optimize manufacturing processes, enhancing product quality and reducing waste.
- Collaborated with R&D teams to translate product designs into scalable manufacturing processes.
- Streamlined documentation processes for engineering changes, improving accuracy and reducing turnaround time.
- Identified bottlenecks in the production line through capacity analysis studies, increasing overall throughput rates as a result.
- Led project to automate manual processes, achieving significant time savings and reducing human error.
- Managed budgets effectively, ensuring optimal financial performance while investing in necessary resources for business growth.
SR. CUSTOMER CARE ENGINEER
Lear Corporation
11.2018 - 10.2021
- Receive, document and notify customer quality complains.
- Establish the containment action plan to protect customer quality.(no more than 24hrs)
- Analyze KPI’s metrics in order to measure the effectiveness of the corrective actions
- Attend daily customer meetings in order to follow up the main quality issues
- Validation of the design and process engineering changes to improve the manufacturing process.
- Coordinate production corrective actions implementations
- Quality Auditors supervising (28 Auditors)
- Led cross-functional teams to enhance product development processes, resulting in streamlined operations.
- Implemented quality control measures to ensure compliance with industry standards and specifications.
- Collaborated with production teams to identify process inefficiencies and implement effective solutions.
- Conducted root cause analysis on production issues, driving continuous improvement initiatives across departments.(8D’s, 5 Why’s, Ishikawa Diagram).
- Led cross-functional teams to innovate on product design, enhancing user experience and functionality.
SR. VALIDATION/PROJECT ENGINEER (JOHNSON&JOHNSON)
BEPC, Inc. Consultant
07.2016 - 11.2018
- To develop and execute Medical Equipment Validation Process (IQ/OQ,PQ, Characterization) for ultrasonic welders, continuity and electrical test boxes, warm air ovens, variacs, fixtures, hot tweezers, etcetera
- To develop and execute Software Validation Protocols (CSCA, Installation Validation Test Scripts)
- DOE’s design and execution.
- Responsible to coordinate New Line Introduction projects for scratch
- Led cross-functional teams to manage project timelines and deliverables effectively.
- Developed and implemented project plans, ensuring alignment with client objectives and specifications.
- Coordinated with stakeholders to gather requirements and assess project feasibility and risks.
MANUFACTURING ENGINEER
Ruskinde Mexico
11.2014 - 07.2016
- Coordinate line production transferences between EU and Mexico plants
- Coordination and validation of customer product samples
- Develop and validate manufacturing assembly methods
- 5’s Implementation on multidisciplinary areas
- CAR (Appropriation Capital Request) Estimation
- Improved the production process by applying line balancing and time studies, resulting in an increase of 80% for line efficiency and increasing line capability in 100%.
- Support for 6 manufacturing cells in productivity and efficiency improvements.
- Collaborated with quality engineers to solve product issues related with standard production.
- Develop, coordinate and maintain controlled layout modifications.
INDUSTRIAL ENGINEER
Nexteer Automotive
09.2012 - 11.2014
- To coordinate 2 New Product Introduction Projects for Chrysler and GM families.
- Development, training & implementation of 200 routings and product structures on QAD migration project.
- Responsible to design & implement the production system for manufacturing glines (Layout, rolling line scenarios, Material handling, Value Stream Map, Manufacturing Sequence Chart, etc.)
- Risk Ergonomic Analysis studies by operation trough different ergonomic tools(Rula, Susan Rodgers, FCD)
- To develop reduction cost projects.(Increase 3,000 cubic feet on warehouse saving more than 30,000 USD per year)
- Six Sigma tools implementation on Automotive lines (Root cause analysis trough 5why’s, Ishikawa diagrams, Pareto)
Education
Master Degree - Quality and Productivity
Universidad Tecmilenio
01.2017
Industrial Engineering and Process Optimization - undefined
Instituto Tecnológico de Cd. Juárez
01.2012
Skills
- Bilingual (Spanish-English)
- Leadership
- Fast learner
- Software / database systems: MS Office (Word, Excel, PPT, Visio) AutoCAD, MINITAB, Solid Works / cPDM, Oracle Design Software for Windows, Promodel, Basic Most, MES
- Process development
- Cross-functional teamwork
- Process validation
- Project management
- Continuous improvement
- Root-cause analysis
- Design of experiments
- Customer relations
- Regulatory standards
Certification
- Lean Manufacturing course training (Nexteer)
- Ergonomic Analysis Certification
- Knowledge Based in Competence(Provided by ITCJ)
- Industrial Safety & Health(Provided by ITCJ)
- Poca Yoke(Provided by ITCJ)
- Six Sigma(Provided by ITCJ)
- Logistic & Supply Chain (Providedby ITCJ)
- Lock out Tag Out(Electrolux)
- Plastics Joining Technologies theory and design(Branson)
- Project Administration Methodology PM Book certification
- Green Belt Certification (SigmaPro)
Timeline
STAFF PROCESS ENGINEER / MANAGER GROW
Johnson & Johnson Medtech
10.2021 - 11.2025
SR. CUSTOMER CARE ENGINEER
Lear Corporation
11.2018 - 10.2021
SR. VALIDATION/PROJECT ENGINEER (JOHNSON&JOHNSON)
BEPC, Inc. Consultant
07.2016 - 11.2018
MANUFACTURING ENGINEER
Ruskinde Mexico
11.2014 - 07.2016
INDUSTRIAL ENGINEER
Nexteer Automotive
09.2012 - 11.2014
Industrial Engineering and Process Optimization - undefined
Instituto Tecnológico de Cd. Juárez
Master Degree - Quality and Productivity
Universidad Tecmilenio