Alberto E. Rodriguez

Work as Graduate Research Assistant at GSM Design Technologies.

• Perform detailed 3D scanning of various components, with a focus on injection molds, using Shining 3D FreeScan Combo+ to capture precise geometries.
• Utilize Geomagic Design X to generate error-free, manufacturable CAD models and fully assembled designs, ensuring perfect fit and function for 3D printing and CNC machining.
• Develop and execute scan programs in Geomagic Control X based on CAD models, enabling the use of 3D scanning as a validation and quality control tool.
• Apply OGP vision measurement systems to create inspection programs and perform metrology validation.
• Support documentation development and process improvements aligned with industry quality standards such as AS9100, including work instructions, procedures, quality manuals, and forms.
• Collaborate on cross-industry projects in aerospace, automotive, oil & gas, and medical sectors, focusing on delivering high-quality reverse engineering and validation solutions.

• Developed and executed validation protocols for the full implementation of TC Cutter and TC Holder projects (equipment for cutting and handling thermocouple cables), including the creation of Validation Assessment Protocols (VA), Installation Qualification (IQ), Manual Operating Procedures (MOP), Equipment Preventive Maintenance and Repair (EPR), and modifications to Process Instructions (PI).
• Documented Engineering Change Orders (ECO) and Change Notices (CN) for drawings and designs of Electrical Testers, Cutting Fixtures, Measuring Templates, Vision Systems, and Automated Compression Testers.
• Managed day-to-day communication with corporate Design Quality and Engineering teams across multiple countries to review and release technical specifications and ensure timeline alignment for flawless validation execution.
• Applied 3D printing technologies for prototyping, maintenance, and production support, optimizing custom fixtures to improve efficiency and process reliability.
• Key achievement: Led the TC Cutter/Holder Fixture validation project, achieving a 35% reduction in scrap and 15% improvement in production throughput through comprehensive testing and fixture design aligned with strict acceptance criteria.

• Designed and drafted mechanical fixtures, go/no-go gages, workstations, and mechanisms using ASME Y14.5 and GD&T standards to ensure functionality and manufacturability.
• Collaborated with the Design Quality Department to successfully release 100% of the Measuring Templates technical drawings in under three months.
• Participated in a Lean Transformation team to analyze production lines, identify non-value-added operations (e.g., wasted time, unbalanced workflows, inspection delays), and implement automated solutions to improve cycle times through optimized mechanical designs.
• Led the transformation of 50% of a production line into vertical workstations by conducting process flow analysis, identifying operational needs, and executing physical changes on the shop floor to improve space utilization and streamline workflow.

• Developed and executed validation protocols and final reports to ensure full operational functionality of the CSPS Department (Cleaning–Sorting–Packaging–Shipping), successfully obtaining the Controlled Room Certificate of Compliance.
• Led the full validation of a 342% increase in saleable material, improving process efficiency and quality control in cleanroom environments.
• Gained experience working in controlled room environments, supporting lab testing and validation activities under ISO, AAMI, and USP standards.
• Designed and optimized production line layouts and conducted process rearrangements to enhance workflow and compliance.
• Oversaw calibration schedules and preventive maintenance plans for critical manufacturing and inspection equipment.