Alejandro Daniel Ledezma Ibarra
Saltillo, Coahuila
Summary
Results-driven Manufacturing Engineer with extensive experience in New Product Implementation and a proven track record of optimizing manufacturing operations. Skilled in enhancing production efficiency while maintaining high-quality standards. Adept at collaborating with cross-functional teams to drive continuous improvement initiatives and ensure timely delivery of products to market. Proficient in utilizing advanced engineering tools such as Design for Manufacturing and Virtual Manufacturing to analyze production workflows, identify bottlenecks, and develop innovative solutions.
Overview
10
10
years of professional experience
Work History
Product Delivery Process Manufacturing Engineer Sr
John Deere Shared Services
10.2024 - Current
- Developed technical documentation, including standard operating procedures, work instructions to support manufacturing operations.
- Improved manufacturing efficiency by streamlining production processes
- Increased capacity utilization by identifying bottlenecks within the production process and implementing targeted improvements.
- Optimized assembly line layouts to maximize productivity and improve overall workflow efficiency.
- Performed concurrent design and manufacturing engineering and other functions to reduce time required to bring product to market.
- Promoted Design for Manufacturability philosophy.
- Collaborated with cross-functional teams to develop innovative solutions for complex engineering challenges.
- Supervised product development and introduction of prototypes for See & Spray Ultimate Sprayers.
- Played an active role in the development of new manufacturing facilities, providing input on equipment selection, layout design, and capacity planning.
- Managed capital projects from concept through completion, ensuring timely delivery and adherence to budget constraints.
- Provided engineering support during new product launches, coordinating efforts between design, production, and quality control teams.
PDP Assembly Manufacturing Engineer
John Deere Des Moines Works
11.2019 - 09.2024
- Manufacturing Process planning for new Applications Equipment Products (Large Self-Propelled Sprayers), process standardization between current production and new products, cross functional and cross-cultural team experience
- Define Manufacturing Processes, Product Sync Charts and Process Maps for New Products (SEE & SPRAY ULTIMATE Dual Product Solution Tank)
- Detailed Capital & Expense Calculation to meet Return of Investment
- Assembly Tooling Design and fabrication Tryouts and Improvements to Ensure Product Quality
- Line Design, Labor standard calculation, Takt Time Calculation, Resource Calculation, Demand at Capacity, Seasonality based on historical data, Volume Forecast, Daily Rates, Line Balancing
- Request for Quote for Large Assembly Equipment, Project Scope, timelines, and installation
- Ergonomic Reviews, Clearance analysis and Virtual Manufacturing
- Detailed Layout Creation Based on, Line Design Analysis
- People Management Before, During and After Physical Builds (Union Experience)
- 30k Square feet Assembly Line implementation and Launch for New Product
PDP Assembly Manufacturing Engineer Senior
John Deere Industries
04.2016 - 11.2019
- Leading Designing manufacturing assembly processes and implementation for new production lines
- Providing the necessary leadership to achieve all EPDP milestones deliverables at the same time as assuring a goal met quality and cost product
- Ensuring timelines are met and the project is properly planned and coordinated
- Technical Knowledge: Demand at Capacity calculation (Long Term Forecast, Seasonality, take rates, etc.)
- Detailed Capital & Expense Estimation, through Manufacturing Process Definition, Develop Tooling & Equipment Concepts
- Line Design definition: Work content split definition between factories, Takt time, Effective minutes, standard time calculation, resource calculation (manpower/machine)
- Plan for Every Part (PFEP) definition: Kanban calculation, containerization & supplier packaging definition, racks design & fabrication in alignment and approval with Material Flow Specialist and Supply Management
- Labor Cost calculation based on time standard & current Financial Rates of Period and Direct Overhead (POH, DOH, MOD)
- Layout Design & definition based on Resource Calculation, Ergonomic Standards, PFEP input
- Layout Implementation: cranes, pneumatic and electrical installations, trenches, ethernet nodes, manipulators installations, red tag approval & general coordinate with operation, facilities & contractors
- Shipping method definition, validation, and execution
OFP Assembly Manufacturing Engineer
John Deere Industries
04.2015 - 03.2016
- Engineering Bill of Material Vs Manufacturing BOM Comparison
- Operator Method Sheets interpretation, creation, and modification
- Corporate tools & Software utilization; AUTOCAD, Microsoft Office, PRO E, Vis Mockup
- Line Design Experience based on Corporate Guidelines (CMM, Time studies, line balancing)
- Customer Warranty experience
- Process improvement trough CI´s
- Quality Production System Experience (JD-QPS)
- Root Cause Analysis (Ishikawa Diagram & 5 whys)
Education
Bachelor - Mechatronics Engineering
Instituto Tecnológico De Saltillo
Saltillo, Coahuila01.2014
High School - Mechatronics Technician
CBTIs # 20
Sabinas, Coahuila01.2009
Skills
- Adapting Easily
- Results oriented
- Speaking With Impact
- Engaging & Inspiring
- Fostering Teamwork
- Planning skills
- Leading Change Proactively
- Willing to constantly improve skills and knowledge
- Drive for sustainable Results
Personal Information
Personal
- Date of Birth: 05/20/91
- Marital Status: Married
Language Skills
- Spanish: Native
- English: Fluent
Travel Availability
- US Visa
- Mexican Passport
Training
- Line Design Workshop at John Deere, 1 Week
- Factory Master Plan Training, 1 Week
Timeline
Product Delivery Process Manufacturing Engineer Sr
John Deere Shared Services
10.2024 - Current
PDP Assembly Manufacturing Engineer
John Deere Des Moines Works
11.2019 - 09.2024
PDP Assembly Manufacturing Engineer Senior
John Deere Industries
04.2016 - 11.2019
OFP Assembly Manufacturing Engineer
John Deere Industries
04.2015 - 03.2016
Bachelor - Mechatronics Engineering
Instituto Tecnológico De Saltillo
High School - Mechatronics Technician
CBTIs # 20
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