Portan Antonio Hernández Cervantes
Chihuahua,Chihuahua
Summary
Experienced professional in the manufacturing industry with a proven track record as a Coordinator in Process Engineering, Quality Management, and Maintenance. I have demonstrated initiative, under pressure, and effectively managed multiple tasks to consistently make positive contributions to every department. Strong analytical skills have led to valuable insights and continuous improvement. Seeking new challenges that align with values and objectives to make a significant impact and add value to companies.
Overview
10
10
years of professional experience
4
4
years of post-secondary education
6
6
Certifications
1
1
Language
Work History
Maintenance Coordinator
Dana Incorporated
Chihuahua, Chih
09.2024 - 11.2024
- Maintenance KPIs management (Downtime, MTTR, MTBF)
- Coordinate Main KPIs equipment contributors by following A3s and 8Ds problem solving
- Develop equipment preventive and predictive maintenance routines in e-maint software completing it at 100% requirement
- Assure Monthly Maintenance budget according to year forecast
- Manage equipment spare parts and process supplies for a 100% of plant products by an e-software usage
- Coordinate new projects equipment requirements such as electrical and pneumatic supplies, startup of new equipment's such as Riveters, spot welding equipment, Mechanical and hydraulic presses, Fanuc Robots, custom assembly machines, spare parts acquisition
- Coordinate building maintenance budget and PM routines
- Able to be participant and contributor of Standards ISO 45001 and ISO 14001
- Improved equipment uptime by implementing preventive maintenance schedules and coordinating routine inspections.
Quality Management Coordinator
Dana Incorporated
Chihuahua, Chih
08.2023 - 08.2024
- KPIs management (customer complaints, scrap, PPMs, CoPQ)
- Coordinate Customer Fast Response Board, Leading to close 95% of behind schedule customer complaints in a matter of 7 months
- Lead and participate in 8Ds customer complaints problem solving, getting all 8 phases completed in less than 45 days as our standard
- Participant and leader of implementing detail First off sheets and boundaries samples for a 100% of all plant part numbers
- Management, communication and activities follow up with our products suppliers, maintaining plant monthly goal with less than 2 complaints overall
- Participant and leader of core tools execution in our plant (FMEA, SPC, CP, PPAP, MSA, APQP)
- Able to be leader and participant of the annual audit IATF2016:16949 reducing our non-conformances by a 70% as our previous year
- IATF2016:16949 Internal Auditor certified
- Able to be participant in the deployment of LPAs (layered process audits)
- I had the opportunity to develop and mentor quality engineers and quality auditors
- Participant and coordinator in product and process engineering changes, assuring PPAPs were properly planned and executed on time as per customer requirements
- Customer Service for OEMs and tier 1 customers maintaining a solid and effective communication
- Interim Acting Quality Manager Feb 2024 - Apr 2024
- Presentation of quality metrics to STAFF management and plant manager in a daily basis, presenting current results, progress and next steps of main quality KPIs
- Coordinate metrology Lab activities assuring equipment calibrations, CPKs and parts full layout dimensional were completed as planned with a 100% accomplishment
- Enhanced overall product quality by implementing effective quality management systems and strategies.
- Implemented robust change control processes, which allowed for efficient management of modifications to systems and procedures while maintaining the highest levels of product quality.
- Developed training programs for staff on quality control procedures, resulting in a more knowledgeable workforce and consistent adherence to standards.
- Reduced customer complaints and increased satisfaction by consistently monitoring product quality and addressing issues promptly.
- Implemented corrective actions to address non-conformance issues, resulting in a significant reduction in defects and rework.
- Conducted thorough audits of manufacturing processes, identifying areas for improvement and implementing necessary changes.
- Improved supplier relationships through regular communication and feedback, ensuring high-quality materials were used in production processes.
- Facilitated root cause analysis investigations for recurring issues, developing long-term solutions to prevent recurrence.
- Examined incoming materials and compared to documentation for accuracy and quality.
Process Engineering Coordinator
Dana Incorporated
Chihuahua, Chih
01.2020 - 01.2023
- Participant and leader to present process engineering results in a daily basis to STAFF management and plant manager
- I was able to be the leader and team member of a new automated stamping process completing 16 customers PPAPs on time
- Coordinate new projects equipment requirements, such as electrical and pneumatic supplies, foundation of the machines, Riggers maneuvers, startup and training
- Creation of technical specifications documentation assuring new tooling and equipment meets corporate and plant standards
- Creation of Capital Investment presentations including cost-benefit analysis for current and new projects
- Able to lead and validate new tooling and equipment buy-offs with different suppliers across North America and Europe
- Able to create capacity analysis reports for all plant production lines
- Able to make process flow diagrams & PFMEAs deployment in all plant part numbers
- Participant and leader of creation of work instructions, parameters and startup checklist for all part numbers in the plant
- Execution of Time and motion studies, reduction of 22% labor overall in our main production lines
- I have been able to develop process engineers in which they have accomplish the department and plant metric (scrap rate below 3%) by following root causes analysis tools such as 8Ds and A3s
- Management of process engineering department budget, able to maintain the amount of budget forecasted each month, leading a daily meeting with engineering department
- SAP system usage for process manufacturing reports and detailed production data deployment
- Knowledge in operation of mechanical and hydraulic presses, vacuum furnaces and rubber injection presses
- Poka-Yoke development for stamping presses, assembly and welding equipment's having them working properly by reducing our customer complaints 15%
- Participant to execute activities to meet ISO 14001 and ISO 45001 standards, by performing scrap reduction activities reducing it 3%, and ensure 100% of work stations designs meets ergonomics standards
Senior Process & Industrial Engineer
Dana Incorporated
Chihuahua, Chih
01.2016 - 01.2020
- Development of work instructions, parameters sheets, start-up checklists and training to production operators and technicians
- Design and implementation of preventive and detective Poka-yokes in assembly processes
- Launch, transfer and validation of new equipment's and tooling's at suppliers site
- Validation and approval of new tooling, fixtures and equipment using software AutoCAD and Siemens NX
- Development of process flow diagrams and PFMEAs assuring it meets customer specific requirements
- Design and implementation of fixtures for assembly and welding processes-
- Kaizen and Jishuken events projects participant leading and presenting new products development (VSM, process and material flow, plant layout, WIP management, Time and motion studies)
- Creation of capacity analysis reports for current lines and new projects, likewise updating capacity data in customer's web portals
- Core Tools knowledge (AMEF, SPC, APQP, PPAP, MSA, CP)
- Leader of CQI-30 Rubber Molding assessment
- Participant and leader of CQI-15 Welding System assessment
- Conducted time studies for various manufacturing processes, optimizing workstations and reducing cycle times.
- Implemented continuous improvement initiatives, identifying inefficiencies in existing systems and processes.
- Provided technical support and troubleshooting expertise for equipment malfunctions, reducing downtime and maintaining production targets.
- Optimized production processes by implementing lean manufacturing techniques.
- Identified problems and recommended new processes to improve performance and reduce costs.
- Designed labor utilization standards to balance worker efficiency with employee satisfaction, increasing overall productivity and satisfaction.
- Coached and assisted employees with adapting to new processes.
- Collaborated with cross-functional teams to develop innovative solutions for complex engineering challenges.
- Complied with Occupational Safety and Health Administration (OSHA) guidelines while designing new production processes and methods.
- Conducted cost-benefit analyses for new projects, ensuring alignment with strategic objectives and financial viability.
- Developed and monitored key performance indicators (KPIs) to track progress towards operational goals.
- Improved product quality with introduction of statistical quality control techniques.
Quality Specialist
Dana Incorporated
Chihuahua, Chih
01.2015 - 01.2016
- Development of PPAP packages for rubber gaskets products
- Creation of Incoming inspection test reports
- Able to make Viscometer and Rheometer material tests in incoming inspection assuring rubber raw material meets desire compound specifications
- Able to train to new employees the requirements needed to capture SPC data
- Creation of first off quality sheets in all plant processes
- Able make the Calibration of process leak testers
Education
Bachelor Degree - Ingeniería en Tecnología de Procesos
Universidad Autónoma De Chihuahua
Chihuahua, Chih Mexico 01.2011 - 05.2015
Skills
- Budget management
- Friendly, courteous, & service oriented
- Leadership
- Quality assurance
- Problem Solving
- Results Oriented
Certification
Internal Auditor IATF2016:16949
Timeline
Maintenance Coordinator
Dana Incorporated
09.2024 - 11.2024
Quality Management Coordinator
Dana Incorporated
08.2023 - 08.2024
Process Engineering Coordinator
Dana Incorporated
01.2020 - 01.2023
Senior Process & Industrial Engineer
Dana Incorporated
01.2016 - 01.2020
Quality Specialist
Dana Incorporated
01.2015 - 01.2016
Bachelor Degree - Ingeniería en Tecnología de Procesos
Universidad Autónoma De Chihuahua
01.2011 - 05.2015
Internal Auditor IATF2016:16949
Core Tools Overview (FMEA, CP, APQP, SPC, MSA, PPAP)
APQP/Control Plan
SPC (Statistical Process Control) 2nd Edition AIAG
CQI-15 Welding System Assessment
eLearning 8Ds Problem Solving, DMAIC, SREA, SCCAFs
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