Carlos Javier Gómez Ramírez
Ciudad Juarez, Chihuahua,CHH
Summary
Develop myself within a business in different areas of engineering and applied all my knowledge to have an evolution both professionally and personally, exceeding every day and so make the right decisions for the challenges I present to realize them successfully.
Overview
19
19
years of professional experience
Work History
Process Engineer NPI
Nidec (NIDEC AUTOMOTIVE MOTORS MEXICANA)
03.2021 - 06.2025
- Company Overview: Company dedicated to the manufacture of motors EPS for industries automotive (Nexteer, BOSCH, ZF, JTEK, Schaeffler ).
- Responsible in the development of new products and provide technical support for their transfer to the manufacturing site, and development and execution of DFA analysis, FMEAS processes, equipment design, tools, line design, process design and development, transfers and validations of lines in the plant in conjunction with (STC and R&D japan team), investment analysis (ringi, capex) and presentation for approval with the CEO staff.
- Coordinate the project with PMO and monitoring plan of the project and the necessary support for the continuation of the actions necessary for the implementation and issues of the teams (Technical Services, Quality, Finance, Product Complaints, and Planning) to ensure compliance with all deliverables of the launch of new products.
- Responsible for the introduction of the new Nexteer lines, creation of the documentation for the different levels of PPAP for approval in preparation for the SOP, performance of the internal run-at-rates for the preparation of the final run-at-rate with the customer.
- Validation of internal design changes with R&D Juarez and Japan, handling out in conjunction with the quality engineer the R&R and CPK, PPK of the product and equipment for their validation and analysis of process risks, and design of the lay out of the line for the installation of the equipment and presentation with the customer, and coordinate with local suppliers for the general installation of the line.
- Design and validation of fixtures for manual and automatic stations and process to improve Quality and productivity performance, and reduction scrap with methodology of problems solving, improvement plans in the process and machinery to be able to increase the EEO from 67% to 85%.
- Participation and follow-up in the improvement plans in the areas of die casting and machining to solve the different quality issues of the components in the assembly area.
- Performance of the process training of the operative and supervisory personnel, on the handling of the equipment and the manufacturability of the product.
- Feasibility performance for increasing volumes of existing lines and estimation of machinery modification costs and calculation of installed capacity.
- Registration and review of spare parts in conjunction with the maintenance engineer according to the life time and recommendations of the equipment manufacturers and calculation of consumables according to the annual production demand, critical spare parts in accordance a lean time of suppliers.
- Led process optimization initiatives, enhancing production efficiency and product quality.
Process Engineer manufacture specialist
NormaGroup
10.2017 - 03.2021
- Company Overview: Company dedicated to the manufacture of products, metal mechanical, clamps for the automotive and transportation industry.
- Responsible as a process engineer in the area of final product assembly, for clients such as: Ford, FCA, Cummins, Hino, Paccar, Faurecia, etc., developed various proposals and actions to improve process methods that will help to increase the productivity with quality, through fixtures and movement of lines or equipment, establishing the design and optimization of plant layouts in AutoCAD, as well as the looking and negotiation of suppliers, for the programmed movements.
- Creation of visual aids and work instructions, as well as the creation of manufacture routing and updates on the use of tools and fixtures.
- Implementation of new products and processes in the field of assembly and control, participation in the of new projects in accordance with the company's and IATF standards and creation machine specifications for new projects, assembly and Press area
- Preparation complete documentation for the production process and designing production stations, with Controlling the process while maintaining quality, health and safety and productivity.
- Development and improvement of the process and determining corrective actions for claims, other points with trainings for production employees, and the preparation of FMEA analysis, and performance of lean manufactured tools for the reduction of scrap from 2.4% to 1.6% with a goal of 0.9% and reduction of defects (PPMs) and impacting the reduction of customer complaints and achieving savings in the cost of scrap per 150K dlls per year, implementing a scrap market and segregation roles from the raw material.
Advance Manufacturing Engineer
EATON BUSSMANN
03.2015 - 10.2017
- Responsible for designing assembly and measurement of the processes for Tesla Motor in this was reduced from 25 % PPM in one month to 5 % PPM, the method used DOE was established for the resistance welding process (Miyachi), the pressure was controller and redesign of electrodes from tungsten to copper with new parameters of control (time weld and current weld), and new fixture for the equipment and an control of electrode cycles work , this analyzing the voltage and current whit a welding monitor (Miyachi), this helped us to reduce 3 types of scrap of 18% to 4% and increase Yield form 85% to 94%, the changes were validated with a pilot run of 1000 parts for the new control plan and PPAP.
- Analysis of the current process, qualification and capacity process ( CpK´s of the process) and (GR & G), and responsible of the reports of production to communicate the line capacity to the engineering manager and team of engineering of design and performs tasks in fault analysis and machine troubleshooting.
- Creation of visual aids and operations work instructions. Increase production from 28 pc to 60 pc per hour, with the implementation of systems vision and change of operations flow, development of pokayokes, scrap reduction. Developing new models for platforms General Motors , Audi , KET , Tesla Motors and Lear , Faraday , PFMEA´s, Flow Charts. Development of engineering runs, Validation of parts, shipment of samples to the laboratory and customer.
- Design of fixtures to improve employee safety, development of new processes to facilitate the employee operation. Improvements in machinery and process to reduction scrap meeting the goal, Teamwork with department quality, deal with suppliers.
- Implementation of maximum and minimum critical tooling, reduced downtime model changeovers from 10% to 4% meeting target, application of TPM, PM, MTTR and MTTF, update document process, using Minitab to calculate process capability per model.
- Changes in layout to optimize space of equipment new, for high increment volume of the production.
Sustaining Jr engineer
JOHNSON CONTROLS BE
Ciudad Juárez
11.2006 - 03.2015
- Company Overview: Company dedicated to the manufacture of products of refrigeration and temperature , is Division of Building Efficiency.
- Perform of product engineering testing, annual savings more 100k dlls , destructive and non-destructive with use of international standards and engineering specifications for performance test, knowledge in metallographic analysis, preparation of samples, hardness, measurement of heat treatment, grain size revealed.
- Performance testing for the PED certifications of soldering operators , soft solder, adhesive , projection welding, laser welding and oven brazing .
- Development of vibration testing, set-up and analysis of results and maintenance of equipment..
- Evaluating and validation of new product design, VE/VA projects savings, reliability analysis and corporate report.
- Knowledge in instrumentation , application and maintenance of equipment of the laboratory (Thermotron environment chamber, electric panel load , salt spray chamber, automatic cycling system , microscopes and upgrade software), design of control plans and flow diagrams.
- Technical support to production lines, manufacturing and engineering, and supplied tools necessary for the evaluation and rework components of the product.
- Evaluation of tension electrical in the product, under the UL and CSA standards : 110 & 220 volts , Endurance “Full Load” and “Lock Rotor” Test.
Education
Mechatronics Engineering -
Universidad Tecnológica de Ciudad Juárez
01.2012
Superior Technical - Mechatronics
Universidad Tecnológica de Ciudad Juárez
01.2006
Skills
- Continuous improvement
- Engineering changes in production areas that improve quality, safety and savings
- Design fixtures and tools ( SolidWork)
- We have implemented tools to make the process easier operator fixtures design to ensure operator safety and ergonomics, error detection tools
- Ergonomics
- Analysis of ergonomics at stations with potential risks of injury, identification of ergonomic hazards and immediate solution
- ISO 9001
- Internal auditor for environmental and safety systems
- Lean Manufacturing
- Single Medium Exchange Die , Total Productive Maintenance , Visual Stream Map, Taking time, station balance, application of kaizen system, balance Graphics, one-piece flow
- New Product Introduction
- Is has worked as a team for the implementation of new products development company, dealing with providers, coordination of milestones for timely completion of the project phases, project development until its liberation
- Minitab
- Realization of studies for problem solving, DOE, Control Charts, Regression, Process capability Using design software (Auto CAD, Solid Works)
- Draw and design in programs listed at 70% layout, 2D & 3D
- Others process
- Knowledge in induction welding, brazing high temperature welding, laser welding, spot weld, epoxy welding, and resistance welding and soft solder
Languages
English
80%-70%
Timeline
Process Engineer NPI
Nidec (NIDEC AUTOMOTIVE MOTORS MEXICANA)
03.2021 - 06.2025
Process Engineer manufacture specialist
NormaGroup
10.2017 - 03.2021
Advance Manufacturing Engineer
EATON BUSSMANN
03.2015 - 10.2017
Sustaining Jr engineer
JOHNSON CONTROLS BE
11.2006 - 03.2015
Superior Technical - Mechatronics
Universidad Tecnológica de Ciudad Juárez
Mechatronics Engineering -
Universidad Tecnológica de Ciudad Juárez