Summary
Overview
Work History
Education
Skills
Websites
Accomplishments
Software
Certificationscourses
Certification
Languages
Timeline
Generic

Carlos Rubio

Tijuana

Summary

Experienced Engineering Supervisor with a strong background in the medical, automotive, rubber, and OEM industries. Well-versed in ISO13485 and IATF 16949 requirements. Seeking a high-quality manufacturing environment to leverage 15+ years of manufacturing experience and academic skills to enhance organizational operations. Proven track record of driving team successes by coaching and motivating members to achieve financial profitability, operational efficiency, and customer satisfaction. Excellent people skills and ability to collaborate effectively with both supervisory and support staff. Confident in ability to contribute to the success of any organization.

Overview

25
25
years of professional experience
1
1
Certification

Work History

Engineering Supervisor

Foxconn B. C.
05.2023 - 01.2025
  • Actively participated in recruitment efforts, interviewing candidates and making hiring recommendations based on technical skills and cultural fit within the department.
  • Increased overall department efficiency through strategic planning, effective resource management, and close monitoring of project progress.
  • Set and managed budgets for capital, expense and cost improvement activities and defined and developed project specifications.
  • Facilitated strong teamwork among department members by fostering an inclusive culture that promoted open dialogue, feedback sharing, and mutual respect among colleagues.
  • Served as a subject matter expert in various engineering disciplines, providing guidance and support to colleagues as needed.

Process Engineer II

AVANOS
08.2020 - Current
  • Headed engineering validation team (2 Process/Project Engineers) for 5 different projects
  • Coordinated supporting areas for project related activities (Maintenance, Facilities, Quality)
  • Designed production process and layout for 5 projects
  • Supervised and coordinated all process/equipment validation activities and documentation for 4 assembly lines
  • Completed project validation 3 months ahead of schedule (1 account)
  • Implement lean concepts in process, fixture design
  • Lead Design for Manufacturing exercise on new product Development (2 projects)

Process Engineering Supervisor

PARKER HANNAFIN
08.2018 - 09.2019
  • Headed engineering team (5 Process/Project Engineers: Molding, Rubber/Adhesive preparation)
  • Improved High Volume area efficiency from 56 % at start of FY19 to 62 % at end of FY19 resulting in OTD of 97 % for premier customers
  • Reduced Scrap vs Sales from 2.4% at start of FY19 to 1.83 % at end of FY19 resulting in savings of $60,000 dlls
  • Created and developed Fast Response methodology (procedure, training, deployment for Baja 1 plant) GM BIQS
  • Documented, coached engineers in correct problem-solving methods
  • Identified staff requirements and communicated to human resource department to initiate recruitment and training processes

Manufacturing Engineering Supervisor

SMK
07.2017 - 08.2018
  • Headed engineering team (4 Engineers: Molding, Final Assembly, Printing and Painting (Decorating))
  • Reduced 18 % headcount on a final assembly production area for major remote-control supplier obtaining annual savings of 156000 dlls
  • Plant # 2 customer
  • Increased productivity 2 % from previous fiscal term on a major window treatment supplier production lines
  • Generated and Overhauled department procedures to clarify and detail engineering functions

Sr. Process Engineer (New Product Introduction)

NYPRO
03.2016 - 07.2017
  • Headed engineering team (5 Engineers)
  • Coordinated supporting areas for project related activities (Maintenance, Facilities, Quality)
  • SAP Engineering Subject Matter Expert
  • Supervised and coordinated all process/equipment validation activities and documentation for 3 Final assembly lines, 2 sub assembly lines exceeding 2 million dlls equipment investment

New Product Introduction Engineer

FLEX MEDICAL
06.2015 - 03.2016
  • Headed engineering team (3 Engineers)
  • Coordinated supporting areas for project related activities (Maintenance, Facilities, Quality)
  • Generated Project Equipment list and Purchased Equipment for transfer project
  • Supervised and coordinated all process/equipment validation activities and documentation

Sr. Process Engineer

AUTOSPLICE
09.2011 - 01.2015
  • Supervised and coordinated facilities maintenance department
  • Improved yield on a connector module production line for a major automotive customer from 65% to 85%
  • Headed and coordinated automatic and manual process retrofit as well as the PPAP process to requalify connector module production lines for a major automotive customer
  • Improved productivity by 7.5% on a connector module production line by improving Cycle Time
  • Improved productivity by 33% on a connector module production line by modifying production process

Sr. Process Engineer/NPI Engineer

BRADY
09.2009 - 09.2011
  • Managed day-to-day activities of 4 production areas with 15 production lines
  • (Head count: 50 People)
  • Led workstation standardization implementation, 20% completion of all production areas
  • Led work instruction standardization implementation, 25% completion
  • Design/Implement production process (New product launch)
  • Training at Minnesota facility (product familiarization)
  • Create production documentation (WI, BOM’s, Routings)
  • Validate production line

Process/Product Line/SMT Engineer

MEXHON/HONEYWELL
11.2002 - 09.2009
  • Managed day-to-day activities of 3 production areas with 14 production lines
  • (Head count: 45 People)
  • Honeywell Operational System implementation lead
  • Freed up 22300 sq
  • Ft in production area
  • Plant transfer (move production lines to other facility)
  • Reduced DPMO from 8520 to 1682 applying six sigma methodologies
  • Reduced axial insertion line overhead by 50%
  • Process optimization reducing cycle time by 30%

Process Engineer

C-COR ELECTRONICS
01.2001 - 11.2002
  • Developed and implemented programs for SMT machines

Process Engineer

DYNAMIC PLASTICS
01.2000 - 01.2001
  • Set ups for engineering tests on injection molding machines
  • Participated in the development of engineering tests for process validation

Education

M.D. - Business Administration

CETYS
12.2015

Bachelor of Science - Industrial Engineering

TIJUANA TECHNOLOGICAL INSTITUTE
06.2006

Skills

  • Process Validation (IQ/OQ/PQ, PPAP)
  • New Product Introduction
  • Process development and implementation
  • Lean Manufacturing
  • Process Improvement
  • Analytical problem solving
  • Project Management
  • Statistical analysis
  • SAP
  • AutoCAD
  • Agile

Accomplishments

  • Reduced DPMO from 8520 to 1682 applying six sigma methodologies
  • Freed up 22300 sq. ft in production areas
  • Improved yield on a connector module production line for a major automotive customer from 65% to 85%, TS16949
  • SAP Engineering Subject Matter Expert
  • Supervised and coordinated all process/equipment validation activities and documentation for 3 Final assembly lines, 2 sub assembly lines exceeding 2 million dlls equipment investment
  • Reduced Scrap vs Sales from 2.4% at start of FY19 to 1.83 % at end of FY19 resulting in savings of $60,000 dlls
  • Improved High Volume area efficiency from 56 % at start of FY19 to 62 % at end of FY19 resulting in OTD of 97 % for premier customers
  • Created and developed Fast Response methodology (procedure, training, deployment for Baja 1 plant) GM BIQS.

Software

Very Good, Very Good, Very Good

Certificationscourses

  • Certified Green Belt (Honeywell)
  • Project Management
  • APICS: Basics of supply chain Management
  • Process Failure Mode & Effect Analysis
  • Built in Quality Supply (GM)
  • Process Statistics

Certification

  • Six Sigma Certification

Languages

English
Bilingual or Proficient (C2)
Spanish
Bilingual or Proficient (C2)

Timeline

Engineering Supervisor

Foxconn B. C.
05.2023 - 01.2025

Process Engineer II

AVANOS
08.2020 - Current

Process Engineering Supervisor

PARKER HANNAFIN
08.2018 - 09.2019

Manufacturing Engineering Supervisor

SMK
07.2017 - 08.2018

Sr. Process Engineer (New Product Introduction)

NYPRO
03.2016 - 07.2017

New Product Introduction Engineer

FLEX MEDICAL
06.2015 - 03.2016

Sr. Process Engineer

AUTOSPLICE
09.2011 - 01.2015

Sr. Process Engineer/NPI Engineer

BRADY
09.2009 - 09.2011

Process/Product Line/SMT Engineer

MEXHON/HONEYWELL
11.2002 - 09.2009

Process Engineer

C-COR ELECTRONICS
01.2001 - 11.2002

Process Engineer

DYNAMIC PLASTICS
01.2000 - 01.2001

Bachelor of Science - Industrial Engineering

TIJUANA TECHNOLOGICAL INSTITUTE

M.D. - Business Administration

CETYS
Carlos Rubio