CESAR DANIEL HARO NAJAR

• Responsible for correct introduction of new molds and processes for production in collaboration with New Zealand corporative teams, all through following key points:
• 6 Step Process Development for new and current tools
• Process optimization - Application of DOE
• Statistical Analysis - CPk, PPk, P-Value and PPMs
• Molding Process Qualification - Test Report, MVP, IQ, OQ, PQ, Report, MVR
• Tooling Troubleshooting
• Molding Process Troubleshooting
• BOMs and Routings creation
• Standard Operation Procedures creation and update for new and current molding processes
• Performed Molding Equipment selection and purchase.
• Equipment qualification (PVD)
• Process Release activities
• Process Improvements
• 3DCAD Design (Solid-Works, Siemens UX, Creo Parametric)
• ISO-13485
• Cost reduction activities
• Engineering Change Orders
• Fluid and constant contact with New Zealand team regarding
• Reviewed processes, identifying areas that required improvement.
• Collaborated with technologists to address operating issues, support rapid recovery and minimize service disruptions.
• Developed documentation, diagrams and specifications to meet project requirements and regulatory standards.
• Developed manufacturing processes that were robust yet simple to perform.
• Participated in 2+ year project reviews to enable ongoing status tracking and reporting.
• Provided technical assistance to Tooling Engineering when issues arose.

Responsible for correct and optimal operation of mounding department following and ensuring following bullets:

• Performed training to other molding technicians about NPI processes.
• Follow up to KPIs for mounding area.
• Achieved cost reduction through BOM optimizations
• Optimization for ancillary equipment integration
• Tool set up.
• Molding Process start up
• Acting -Sustaining Engineer as required
• Studied manuals and conditions to accurately determine prescribed temperature and time settings for each material and mold.
• Achieved waste decrease by accurately measuring mixes and decreasing excess materials by 40%.
• Maintained high level of adaptability by adjusting work procedures to meet specific demands of each production run.
• Observed continuous operation of automatic machines to guarantee products met specifications and to detect jams or malfunctions, making adjustments as necessary.
• Read specifications, blueprints and work orders to determine setups, temperatures and time settings required to mold, form or cast plastic materials as well as to plan production sequences.

• Routings creation and review for Machine - Mold changes
• Creation and modification of over 50+ Molding Operations SOPs
• Performed troubleshooting duties on malfunctioning molding equipment to resolve issues and prevent project stoppage.
• Monitored and processed information for regulatory compliance.
• ECNs creation for variable purposes
• Process monitoring for molding injection machines.
• Perform capacity analysis on Mini-tab for molded parts during Validation Process
• Creation and constant support of Validation Protocols for molding department purposes (MVP, TR, IQ
• OQ, PQ, MVR)
• Material Requests Applications for request, development and final implementation on board
• Constant communication with suppliers for constant improvement implementations
• Assisted senior engineers and management with clerical duties to keep department functioning and workflows running smoothly.