Summary
Overview
Work History
Education
Skills
Timeline
Generic
Jesus Jesus Romero

Jesus Jesus Romero

San Luis Rio Colorado

Summary

Results-driven Plant Quality Manager with 25 years of
experience in Quality Processes and Systems in automotive, sound systems, home appliances, sustaining products, Suppliers, NPI & New Customer Introductions.

Holds strong skills in quality processes, risk management, and team leadership.

Solid team player, positive attitude and motivated building relationships, cultivating partnerships and growing businesses.

Overview

25
25
years of professional experience

Work History

Plant Quality Manager

Flex San Luis Mexico
San Luis Rio Colorado
04.2018 - 04.2023

Personnel under my supervision: 3 QA managers, 8 Engineers, 10 Technicians, 18 auditors


Accountable for sustaining process and suppliers, NPIs, cells transfer, new customer introduction for customers Bose (Automotive Molding & Harnesses), Bose (Consumer Electronic Division and Headsets), Bose (Remanufacturing), Sonos (Remanufacturing), Dyson (Vacuums), Nespresso (Coffee Machines)


Ensure compliance for the QMS in the site for ISO 9001, IATF16949, UL & CQC and Good Manufacturing Practices for Food Safety


Accountable for appropriate Corrective Actions implementation trough 8D methodology


Prepare and manage Quality Strategies for New Products Introduction - New Customers


Introduction ensuring alignment with customer specific requirements


Monitoring and reporting key performance indicators for internal, suppliers and customers performance indicators and continuous improvement trough Quality Dashboard with accurate
data


Manage and Improve QA Department Budget and headcount and support to Facilities, HR and
Training Budgets

Achievements

Bose / Flex
San Luis Rio Colorado
08.1998 - 04.2023

Successful addition, startup and process control of 5 new customers (Bose Remanufacturing,
VICIS, SONOS, DYSON, NESPRESSO)


·MRB inventory reduction from $2.7M to $400K


·Certification on GMP (Good Manufacturing Practices) for Food Safety Area-Nespresso


·Support plastic molding supplier’s relocation (100 + Part Numbers) from Asia to Mexico with sites audits, validation process in Flex San Luis trough metrology department and supplier process
improvements


·Scored class A (meeting all quality scores) by customer Dyson
Scored level 4 (meeting quality scores) by customer Bose
Successful product launches for Bose


None Automotive: Sound Link –Revolver, Revolver Plus, Micro, Tylor, Head Sets & Professional, 12 production cells for sound link mini
Automotive: ·8 new part numbers (next generation of speakers for Nissan Japan & Nort America


·Introduction of General Motors Transducers (Twiddles) in Photon I & II lines


·Introduction of Automotive Harnesses (Material Preparation, Wire Crimping & Final Harness Assembly)


·Transfer of Noise Reduction Technology & Military Head Sets from Bose Park Place to Bose San Luis


·RTY improvement for Customer Bose from 93% to 98%


·0 ppm from all automotive parts shipped to Japanese customers


·0.7 ppm from all automotive parts shipped to European and USA customers


·1.7 ppm (with a goal of 2 ppm) from all parts shipped to GM Silao Mexico

Quality Module Manager

Bose / Flex Technologies
San Luis Rio Colorado
04.2012 - 04.2018

Bose ( Electronic Division and Noise Reduction – Military & Aviation

Personnel under my supervision: 7 PQEs & 4 SQEs
Accountable of meeting or exceed Flex quality department goals like RTY, End To End, Final Audit PPMs


Achieve, comply and maintain Bose & Flex QMS in areas under my responsibility for ISO 9001, UL & CQC. Certified as internal auditor for ISO 9001 & IATF 16949 standards


Accountable for PPAP - APQP documentation and implementation for NPIs


Follow up customer complaints and improve the root cause analysis and corrective action


implementation by providing training to core teams
QA policies and procedures, PFMEA, Control Plan & Flow Diagram for sustaining and NPIs

Monitoring and reporting key performance indicators with continuous improvement plans for Customer Bose in weekly, monthly and quarterly basis. Also responsible to document and present QBR (Quarterly Business Review) results and continuous improvement for every quarter


Managed supplier development, improvement and corrective actions & MRB reduction action
plans.

Quality Module Manager

Bose
San Luis Rio Colorado
04.2004 - 04.2012

Bose Automotive Division ( Transducers, Harnesses, Plastic Molding & Voice Coils)

Personnel under my supervision: 4 PQEs & 3 SQEs


Accountable of meets or exceeds quality department goals like internal and customer PPM’s, Supplier Incidents, Final Audit PPMs, Customer Incidents


Leading supplier development, improvement and corrective actions & MRB reduction actions


Achieve, comply and maintain the IATF 16949 (International Automotive Task Force) certification


Responsible to coordinate with Bose Automotive System Division and Automotive Customers the New Product Introductions trough PPAP, APQP, PFMEA, Control Plan, Flow Diagram, SPC controls


Accountable for final customer complaints trough 8D Methodology to response occurrence & systemic root cause analysis and corrective action implementation trough mistake proof


Follow the QA policies and procedures & Develop people skills


Direct communication with final Automotive Customers (Nissan, GM, Mazda, Porsche, FIAT,Maserati) and Bose Automotive Division groups at United States, Japan & Germany.

Senior Quality Assurance Engineer

Bose
San Luis Rio Colorado
04.2002 - 04.2004

Bose Automotive Division & Noise Reduction Technology & Military

Personnel under my supervision: 8 quality technicians, 18 quality auditors and 12 operators for 100% final inspection


Responsible to meet or exceed quality goals like, internal and customer PPM’s, Supplier Incidents


Coordinated MRB meetings for supplier or process incidents


Document internal and customer complains 8D’s

Scrap reviews


Provided QA trainings to quality, production & engineering areas


Coordinated PPAPs for more than 100 New Automotive part number introductions


Coordinated Customer returns & warranties

Process Quality and Supplier Quality Engineer

Bose
San Luis Rio Colorado
08.1998 - 04.2002

Process QE / Supplier QE Home Entertainment Division

Personnel under my supervision: 4 Quality technicians and 9 quality auditors


Coordinated and Trained the Receiving Inspection and MRB activities and Auditors


Control and reduce the scrap inventory


Creation of Supplier Corrective Action Requests


Responsible for internal KIPs (Process PPMs, Final Audits, Scrap) for 8 Home Entertainment lines, cut-lamination wood, manual insertion PCB line, Ceramic Coils assembly lines, Traducer Voice
Coils Assembly lines


Root Cause identification and corrective actions implementation (trough 8D)

Education

Bachelor of Science - Industrial Engineering

CESUES (Currently UES)
San Luis Rio Colorado, Sonora, Mexico
11-1997

Skills

  • Quality processes
  • Total Quality Management
  • SOP Development
  • Excellent researching skills
  • Customer Satisfaction
  • Continuous Improvement
  • Budget Preparation
  • Supplier Relationship Management
  • Problem-solving abilities
  • Document Control
  • Analytical mindset
  • Quality Management Systems
  • Team Work-Leadership
  • Management - Development
  • Risk Assessment
  • Critical Thinking
  • PFMEA - Control Plan - APQP - PPAP
  • Headcount - Equipment Budget

Timeline

Plant Quality Manager

Flex San Luis Mexico
04.2018 - 04.2023

Quality Module Manager

Bose / Flex Technologies
04.2012 - 04.2018

Quality Module Manager

Bose
04.2004 - 04.2012

Senior Quality Assurance Engineer

Bose
04.2002 - 04.2004

Achievements

Bose / Flex
08.1998 - 04.2023

Process Quality and Supplier Quality Engineer

Bose
08.1998 - 04.2002

Bachelor of Science - Industrial Engineering

CESUES (Currently UES)
Jesus Jesus Romero