Accomplished and goal-driven Manager with 25 years' experience in different Manufacturing Industries such Automotive, Molding and Metal Mechanic, Experience in Production and Inventory Management, Lean manufacturing, Product implementation, dedicated to leading by example and providing comprehensive team leadership. Well-versed in streamlining processes and cutting costs without sacrificing quality. Well-versed in contributing to the company growth by continuous improving processes, production optimization of resources, fully Customer Oriented.
Overview
30
30
years of professional experience
1
1
Certification
Work History
Senior Producción Manager
Aqualung de Mexico
Mexicali
01.2019 - Current
Directed day-to-day operations by spearheading implementation of short-term and long-term strategies to achieve Production goals
Guided employees on understanding and meeting changing customer needs and expectations
Manage budget assigned to production for equipment repairs and Tolls with the goal of save 5% yearly $10K .
Overseen Maintenance activities for Production Machines
Measured and reviewed performance via KPIs and metrics, On time delivery, Scrap, Productivity and Efficiency.
Identified areas of deficiency in production and performed root-cause analysis to solve problems, Highlighting reduction of Scrap 10% $3600, Improve Lead time from 90 days to 45 implementing Pull system and Kan-ban process in production
Total Focus on safety rules reinforcing this topic to all team members having 5 years with out missing accidents.
Focus on maximizing the automation of the processes, improving tooling and cycle time production.
Participate in S&OP meetings, focusing plant resources on meeting customer demand improving OTIF from 65% to 89%.
Participate in ISO9000 team to get Certification and Recerfication.
Lead the implementation of Moving Distribution of Finish good from 3PL store in Carlsbad CA to Calexico California including all process from taking orders from Affiliates to the shipping, invoicing and creating of export documentation having a saving of $150,000 a year.
Provide to Accounting information to elaborate PN&L .
Resolved production and processing problems in collaboration with Process Enginnier , Supervisors and Technicians
Detect and correct production problems by analyzing inspection and operations reports,
Met budget targets by tracking and approving expenses
Implemented continuous improvement initiatives to increase efficiency and reduce waste
Analyzed production data to identify trends and areas for improvement.
Improved production efficiency by optimizing processes and implementing lean manufacturing techniques.
Increased overall product quality by enhancing quality control measures and training staff in best practices.
Led cost-saving initiatives by identifying areas of waste reduction and process improvements, contributing to increased profitability.
Supply Chain Manager
Aqualung de Mexico
Mexicali
06.2008 - 12.2018
Oversaw shipping and receiving procedures for parts and finished goods
Supported efficient manufacturing by keeping inventory within optimum levels
Identified dead inventory and created solutions for excess liquidation through creative inventory management solutions working with R&D, program managers, reducing Obsolete from $150,000 to $ 40,000
Managed scheduling, training, and inventory control using Cycle count program improving to 90% accuracy from 70%
Develop toll for Balancing workload in sewing area to obtain the Manpower and Machine Constraints Capacity to planning Sewing Areas and work with rest of the team to find out better option of solve these issues
Help to manage production activities to guarantee 95% of orders are shipped on time
Negotiated with vendors, saving company $30,000 annually
Worked closely with manufacturing team to help develop monthly production volume plans based on parameters such as business forecasts, having as result maximum of two hundred units on Back orders per month
Helped manage ability by finding potential gaps and escalating solutions to meet customer demand
Conferred with product development, marketing, and sales leaders to build accurate demand forecasts
Identified and integrated software tools to improve capability, sustainability, and reliability of materials planning, thru SQL data Queries
Participating in the successful introduction of New Products, the most relevant transfer was made between 2010 to 2013 with a total of 300 SKU Finish good and 800 purchase parts
Responsible for Product structure updated in ASI400, Contact New vendors and purchase raw materials, planning FG to keep Inventory SKU stock
Trained team members on best practices, tools, and technologies adopted in supply chain department
Developed supply chain strategies to improve efficiency and reduce costs
Managed relationships with suppliers and negotiated contracts to optimize pricing
Established key performance indicators KPIs to monitor supply chain performance regularly
Collaborated with cross-functional teams on new product launches and changes in demand patterns
Coordinated logistics activities, including transportation and warehousing, for seamless operations
Facilitated communication among internal stakeholders such as sales, finance, manufacturing, or procurement regarding any significant changes affecting flow of goods
Implemented inventory control processes to minimize stockouts and overstock issues.
Planer Buyer
Wabash Technologies
Mexicali
12.2003 - 05.2008
Receive and control Customer Orders from four key Customers which represent 40% of the Company Demand, participate in S&OP Process, Feed Back Sales about progress of Orders and advise for changes in the scheduling
Coordinated delivery scheduled for materials and finished product
Monitor On time and Delivery KPI in weekly basis to figure out action plans for missed accomplish quantities
Lead teamwork implementing continuous improvements for scheduling procedures
Reviewed material shortages, stock outages and safety stock levels while collaborating with buyers, material planners, schedulers and manufacturing to meet customer requirements
Worked closely with manufacturing team to help develop monthly production volume plans based on parameters such as business forecasts, known orders and defined capacity
Maintained supplier relationships to improve lead time, cost, and quality
Collaborated with suppliers to expedite open purchase orders and shipments in-transit
Negotiated with selected suppliers to obtain the lowest unit cost
Tracked and approved procurement plans and inventory levels
Reviewed work order demand from MRP to support company requirements
Synchronized supply chain inventory with customer demand to mitigate excess and obsolete inventory
Achieved favorable pricing, quality and quantity with diligent vendor relationship management
Worked closely with sales departments to forecast future product demand accurately
Managed vendor contracts, ensuring compliance with established terms and conditions
Kept records of transactions and submitted to accounting for auditing
Resolved invoice discrepancies by working closely with accounting department and vendors
Monitored inventory levels and adjusted purchasing strategies accordingly.
Production Control Manager
National Store Fixtures
Mexicali
04.1999 - 11.2003
Managing customer Service, Purchasing, Production Planning, Import /Export activities
Lead daily meetings to establish and meet production deadlines
Resolved escalated issues quickly in-person and remotely through instructions to team leaders
Informed management regarding production delays and potential solutions
Implementation of MRP System name Syteline System, Train personnel trough complete process
Contribute to transferring products from Site in City of the industry to Mexico, project takes one and half years
Develop process of Work orders released by Customer order implementing reporting controls to keep updated the system
Lead Physical Inventories
Planned and coordinated maintenance workflow to lessen production impact of scheduled repairs
Reviewed production orders, schedules, delivery dates and inventory levels to determine product availability
Oversaw inventory and physical counts and performed periodic cycle counts to verify outgoing orders
Scheduled and Manage staff work assignments, rotations, and overtime
Directed cost reduction and process improvements to boost workflows and productivity
Eliminated process discrepancies, implementing continuous improvements for scheduling procedures
Monitored equipment, checked supplies, and coordinated manpower to meet expected demand
Managed daily order backlog through key metrics monitoring for on-time delivery
Monitored employee productivity levels and made staffing adjustments as needed
Established production priorities and sequences for manufacturing products
Supported continuous improvement strategies based on 5S, RCA and Lean principles
Collaborated with maintenance engineers to address equipment utilization and maintenance needs
Managed daily production activities to ensure timely completion of projects.
Materials Supervisor
Garret Automotive
Mexicali
05.1994 - 02.1999
Develop supply strategies to improve material flow from receiving of incoming material through Shipping of finish Good, MRO Tool Crib, Be Part of the Trainers team for Implementation of ISO9001, Total Quality Management a Continuous improvement (Green Belt) and Safety
Purchase Packaging items and Spares for Production, Highlight reducing the SKU and inventory cost from $60K to $45K as part of Green Belt Certification
Conducted annual Physical Inventories
Improve Inventory Accuracy from 75% to 90% implementing Cycle counting program through ABC code considering all locations in the plant and find out root causes of discrepancies
Planned workflow, coordinated employee scheduling, and assigned duties to keep performance and accommodate fluctuating workloads
Promoted safe working conditions by monitoring safety procedures and ensure well conditions and functionally of the equipment
Resolved personnel problems, complaints, and grievances, referring serious issues to higher-level supervisors
Prepared and led staff training and instruction
Scheduled materials shipments and transportation for on-time delivery, reducing delays
Examined freight to determine loading sequences
Evaluated employee performance and prepared performance appraisals
Maintained inventory management supply storage rooms by following stock locations and prescribed supply quantities
Coordinated with purchasing department to ensure timely delivery of materials
Developed and implemented efficient material handling processes for optimal productivity
Trained and supervised staff in proper handling, storage, and safety procedures for hazardous materials
Provided regular reports on key performance indicators KPIs related to materials management activities
Scheduled routine inspections of warehouse facilities to ensure adherence to safety standards
Resolved discrepancies between purchase orders, receipts, and invoices in timely manner
Coordinated work schedules and assigned duties, managing personnel and materials to meet workload
Conducted performance evaluations to determine productivity and competence of employees
Provided appropriate job-specific equipment and PPE to facilitate efficient and effective working conditions
Supervised and trained employees to maximize potential and provide growth
Managed shipment logistics, including negotiating freight prices with vendors and arranging transport of goods
Inspected freight, determined workflow and delegated tasks to complete specific loading sequences.
Education
Ingenieria Industrial
Instituto Tecnológico De Mexicali
Mexicali,Bc.Mexico
07.2014
ISO9001 Standards - undefined
01.2021
CTPAT Trusted Trade Program, CBP USA - undefined
01.2019
25_0 Técnico Fiscal Aduanal en Comercio Exterior - undefined
Industrial
Instituto Tecnologico de Mexicali
11
Mexican Import / Export Law Updates, World TrafficManagement and Supervising Techniques, Cetys Mexicali - undefined