Summary
Overview
Work History
Education
Skills
Trainings
Timeline
Generic

Guillermo Felipe Morales Arrazola

Tijuana

Summary

Bilingual Engineer with 20+ years of experience in the Maquiladora Environment. Strong background in Manufacturing Process. Knowledgeable and experience in the Implementation of Lean Manufacturing tools. Quality improvement and Production increase applying Six-Sigma Methodology. Ability to improve, optimize Introduction, implement and development of new products. Excellent at designing visual aids, multitask oriented. Great team player.

Overview

33
33
years of professional experience

Work History

Automotive Quality department head

ALUMINIO DE BAJA CALIFORNIA, SA DE CV
Tijuana
04.2021 - 01.2024
  • Company Overview: Aluminum factory in Mexico: aluminum extrusion, profiles, finishing, fabrication, and assembly/kitting founded in 1991
  • Assists the company Quality director in the periodic management review process
  • Maintenance of ISO9001, ISO14001 & IATF 16949 Certifications and assessment interface with 3rd party Registrar
  • Assure training activities of the Quality Systems department comply with specifications or customer specific requirements (CSR)
  • Conducts and coordinates all internal and external Quality Assurance audits
  • Manages internal and external corrective action system for findings
  • Responsible for corrective action tracking system (Internal and External)
  • Records and tracks all internal and external requests for corrective actions
  • Ensures implementation and compliance to Quality Management System
  • Create new procedures, First Article Acceptance Plans and methods
  • Manage and summit and approve PPAP documentation for new customer parts
  • Provide leadership in technical problem resolution and PPAP development to Quality engineer that report to me
  • Support the identification and qualification of new materials to meet business & performance
  • Work with design engineering, manufacturing engineering, purchasing, suppliers, and manufacturing to ensure a smooth transition from concept to prototype to production for NPI
  • Develop supplier Quality manual and incoming inspection procedure

Customer Quality & Supplier Quality Management

LITE-ON AUTOMOTIVE ELECTRONICS MEX. S.A. DE C.V
Guadalajara
06.2018 - 03.2021
  • Company Overview: Founded in 1975, LITE-ON embraces being 'Best Partner in LITE-ON is a worldwide leading provider of optoelectronics, information technology and storage devices components
  • Manage CQE (Customer Quality Engineer) performance by Customer quality complaint management to follow up to closed and by usage of systematic 8D CAPA
  • Monitor, track and improve our Quality Score to enhance customer satisfaction and bring more business
  • APQP follow up (on time PPAP submission)
  • Customer sites visits and on-site audit perform by customer (VDA6.3)
  • Coordinate by escalation process and customer conflicts - To Our CQE team and Internal management - To Our CQE and Customer SQA management
  • Daily follow up to CQE 8D reports status, Customer Score card and KPI
  • Coach CQE on the usage of RCA and usage of 8D methodology, 5P, PDCA Manage SQE (Supplier Quality Engineer and IQC supervisor)
  • Follow up supplier development of QDCT (Quality Delivery Cost and Technology) on monthly basis
  • Follow up of VCAR (Vendor Corrective Action Request)
  • LRR (Lot Reject Ratio) at incoming inspection
  • DPPM at quality issue found due supplier at MFG lines
  • Approval of PSW from Supplier PAP & CAS summited documentation on PLM system

Quality Manager

NUKABE Mexicana S.A. de C.V.
Irapuato
10.2015 - 05.2018
  • Company Overview: Nukabe Corp has worked to develop advanced processing and manufacturing technologies as well as building a worldwide network of production
  • Implement plans and directs Quality Systems activities to comply with approved goals and budgets
  • Assists the company president in the periodic management review process
  • Maintenance of ISO9001, ISO14001 & TS16949 Certifications and assessment interface with 3rd party Registrar
  • Report and improve all Quality-related KPI's
  • Implement internal and external corrective action system for Findings in Irapuato facility
  • Ensures implementation and compliance to Quality Management System
  • Reviews and analyzes existing Quality Assurance Procedures and Instructions for compliance to customer/Honda requirements
  • Create First Article Acceptance Plans and methods
  • Manage and summit NMR documentation customer (Honda) parts
  • Understand and live by Nukabe ethics and business conduct policies

Quality Engineer II

HALYARD-AVENT S. DE R.L DE C.V.
Tijuana
01.2014 - 04.2015
  • Company Overview: Halyard Health is a medical technology company focused on advancing health and healthcare by preventing infection, eliminating pain and speeding recovery
  • Development of inspection procedures and test methods to provide support to ongoing inspectors
  • Coordinate and/or train on new procedures or modified inspections
  • Carry out audits of production processes to comply with quality plans and activities identified in the Process Control Plans
  • Support the implementation of validation of new processes, test methods, equipment, or products

Quality Engineer

MEDPLAST- de México S. De R.L. de C.V
Tijuana
09.2014 - 12.2014
  • Company Overview: MedPlast, Inc is a leading provider of highly engineered custom plastic processing solutions serving the global Healthcare market, 72,000 sq. ft., Class 100,000 clean room, 31 molding presses (35 - 500 tons), ISO13485 registered, GMP compliant, Complete IQ / OQ / PQ and FAI capabilities
  • Establish statistical confidence by identifying sample size and acceptable error, determining levels of confidence
  • Develop sampling plans by applying attribute, variable, and sequential sampling methods
  • Maintain statistical process control charts and act based on trends
  • Prepare reports by collecting, analyzing, and summarizing data, making recommendations
  • Analyze defects and take action to address daily process failures and customer complaints
  • Implement improvements to enhance quality systems and develops training to improve awareness of QC issues
  • Contribute to team effort by accomplishing related results as needed
  • Develop the different standards and methods for testing, measuring, and analyzing products
  • Work with Manufacturing to drive corrective actions based on feedback from audit insp. and manufacturing floor issues
  • Lead or participate in project transfers for new product introduction, taking ownership of all quality actions
  • Follow up on supplier related SCARS and verification of effectiveness

Quality Supervisor

DELTA ELECTRONICS De México S.A de C.V
Tijuana
12.2010 - 03.2014
  • Company Overview: Delta Group is the world's largest provider of switching power supplies and brushless fans, as well as a major source for power management solutions, components, visual displays, industrial automation, networking products, and renewable energy solutions. Established in 1971 Tij. Plant 300 employees
  • Weekly tracks quality assurance metrics such as defect densities and open defect counts and report to TaiwanChina-TJ
  • In charge of Quality Engineer, Quality Leader and Line QC inspector
  • RCA & CAR leadership implementation

Process Engineer & Production Supervisor

VERIS DE MÉXICO S. DE R.L DE C.V
Tijuana
01.2008 - 09.2009
  • Company Overview: Veris Manufacturing is a full-service electronics contract manufacturer (PCB) providing concurrent engineering and end-to-end solutions for customers. 70 Employees
  • New product Introduction leader
  • Production supervisor coordinate line leader (SMT, 2Ops, harness and Final Assembly)
  • PCB SMT, TH, cable and harness line layout and SOP development
  • PCB printing Stencil and line Fixture design approval
  • AS9100 preparation for certification
  • SOP, BOM, ECO, ECR approval (supervise 2 engineers for this tasks)
  • 1st article validation and CAR development and implementation

Supplier Quality Engineer & Incoming inspection supervisor

COMAIR ROTRON DE MÉXICO S.A DE C.V
Tijuana
04.2004 - 09.2007
  • Company Overview: Fans and blowers in the electronics industry with approximately 1,000 employees in the U.S and Mexico
  • Coordinate and manage Supplier Quality System by creating Quality Plans and performing supplier audit
  • Implement closed loop corrective action and generate quality metrics and reports to support non-conformance analysis
  • Monitor improvement of the supplier quality process by developing and participating in supplier cross-functional selection
  • Supervise Incoming Inspection by MRB follow up, requesting supplier MRB and daily On hold location system reduction

Molding Quality Engineer

  • Coordinate and manage quality to assure on time delivery, reduce scrap by MRB daily follow up
  • Implement regrind process ($50K yearly target) and reduce cost by manage alternative resin evaluation program

Quality Engineer

  • In charge of Quality Control Assurance for Final Assembly (Automotive process)
  • Give disposition to daily non-conformance
  • Supervise QC inspectors and work with BU leader on continuous quality improvement

Quality Engineer

JVC INDUSTRIAL DE MÉXICO S.A DE C.V
Tijuana
02.2002 - 09.2004
  • Company Overview: Started TV manufacturing operations in 1995 and reached total sales of 10 million units in 2004
  • Coordinate and manage calibration system, agency audit (UL, CSA, DHHS) and 5's system
  • Develop work procedures and work instruction to standardize quality work instruction
  • Customer service by providing technical support to service center being window between field service and prod
  • Manuf
  • In charge of signal distribution for (NTCS, CATV, PAL and digital broadcast)

Process Engineer

Sony de Tijuana Este S. A de C.V
Tijuana
06.1991 - 09.2001
  • Company Overview: Manufacture of TV parts and assemblies since 1987 with over 4,000 employees and had 4 assembly plants in the area
  • Green Belt Six Sigma Project $ 19k dollars savings $ 59K dollars yearly target
  • Coordinate the introduction of new products with process maps and Gant charts follow-ups
  • Design of manufacturing work cell, BOM and process documentation
  • Coordinate VA/CD activities $50K results (working with product designer to evaluate new supplier and parts)
  • Receive reward for development of six-sigma project
  • Travel to Japan to plan and introduce new technology product

Education

Black Belt Six Sigma -

Lean Sigma Academy
Tijuana, B.C
01.2005

Certified Quality Engineer -

By ASQ Section 0712
Tijuana, B.C.
01.2005

Digital Electronics Associate Degree -

Centro de Estudios Tecnológicos
Tijuana, BC, México
01.1989

Skills

  • Windows, Outlook, Minitab, AutoCAD
  • Printed Circuit Board process
  • Injection Molding process
  • Die casting Process
  • Powder coating process
  • CNC process
  • Aluminum extrusion process
  • Automotive manufacturing process (IATF) & VDA
  • Proven track record of leading strong operating performance improvement
  • Team builder
  • Strategic decision-maker
  • Efficient planner / organizer
  • Accountability driven
  • International business experience
  • Proven and experienced leadership skills
  • Continuous Improvement focused
  • Effective multi-task leadership skills
  • Strong background in the areas of Quality & Manufacturing

Trainings

  • Core tools training (APQP, CP, MSA, SPC, PPAP), DC-3 format, BORBON Y ASOCIADOS, 2022
  • Risk assessment, DC-3 format, BORBON Y ASOCIADOS, 2022
  • IMDS Certification, DC-3 format, BORBON Y ASOCIADOS, 2022
  • IATF-16949-2016 certify, DC-3 format, BORBON Y ASOCIADOS, 2020
  • PFMEA AIAG-VDA Risk Analysis, 2020, Certification
  • Managing Process improvement workshop, I seminar (Supplier Excellence Alliance)
  • Optimizing the Injection Molding Process “A scientific Approach” by Timothy E. Worthington (plastic Manufacturing & Engineering Consultant)
  • The How-To of Managing Projects, priorities and Deadlines (Rockhurts University C.E.C .6 CEU)

Timeline

Automotive Quality department head

ALUMINIO DE BAJA CALIFORNIA, SA DE CV
04.2021 - 01.2024

Customer Quality & Supplier Quality Management

LITE-ON AUTOMOTIVE ELECTRONICS MEX. S.A. DE C.V
06.2018 - 03.2021

Quality Manager

NUKABE Mexicana S.A. de C.V.
10.2015 - 05.2018

Quality Engineer

MEDPLAST- de México S. De R.L. de C.V
09.2014 - 12.2014

Quality Engineer II

HALYARD-AVENT S. DE R.L DE C.V.
01.2014 - 04.2015

Quality Supervisor

DELTA ELECTRONICS De México S.A de C.V
12.2010 - 03.2014

Process Engineer & Production Supervisor

VERIS DE MÉXICO S. DE R.L DE C.V
01.2008 - 09.2009

Supplier Quality Engineer & Incoming inspection supervisor

COMAIR ROTRON DE MÉXICO S.A DE C.V
04.2004 - 09.2007

Quality Engineer

JVC INDUSTRIAL DE MÉXICO S.A DE C.V
02.2002 - 09.2004

Process Engineer

Sony de Tijuana Este S. A de C.V
06.1991 - 09.2001

Black Belt Six Sigma -

Lean Sigma Academy

Certified Quality Engineer -

By ASQ Section 0712

Digital Electronics Associate Degree -

Centro de Estudios Tecnológicos
Guillermo Felipe Morales Arrazola