Summary
Overview
Work History
Education
Skills
Accomplishments
Software
Certification
Timeline
Generic

Humberto Adan Ramirez Puga

MECHATRONICS ENGINEER
Querétaro

Summary

Results-oriented Mechatronics Engineer with over 10 years of experience in the automotive electronics industry, specializing in quality systems, supplier support, failure analysis, and new product introduction. Proven success in leading root cause investigations, implementing process improvements, and reducing scrap and return rates for major OEMs including BMW, Tesla, Ford, VW, and Stellantis. Recognized for strong teamwork, adaptability, and a hands-on approach to problem-solving.

Skilled in advanced diagnostics (X-Ray, Vibration, Endurance), and test automation using Python, LabVIEW, and C++. Effective communicator with cross-functional leadership abilities and a commitment to continuous improvement through Lean and Six Sigma principles and ISO standards (ISO 9001, ISO 17025, IATF 16949).

Overview

10
10
years of professional experience
8
8
Certifications
2
2
Languages

Work History

Quality Systems Engineer

Harman De México S. De R.L. De C.V.
03.2023 - Current
  • Executed and validated Software Releases for BMW programs, ensuring successful integration and compliance with OEM requirements.
  • Implemented and optimized end-of-line test sequences within the 0Km laboratory, improving fault detection and reducing testing time.
  • Certified VDA 6.5 Product Auditor; conducted internal product audits.
  • Led failure analysis for 0Km claims across BMW, Tesla, and Ford platforms, contributing to reduced return rates and faster resolution times.
  • Operated and interpreted results from advanced diagnostic tools including X-RAY, climate chambers, endurance rigs, vibration tables, and thermal cameras.
  • Led upgrades and improvements of functional test benches in the 0Km lab, enhancing diagnostic reliability and repeatability.
  • Developed data collection processes and interactive dashboards (KPIs, failure modes, and activity trackers) to support decision-making and quality trends.
  • Delivered ESD training to new hires, ensuring compliance with IPC/ESD protocols and safe handling practices.
  • Designed and implemented the First Article Inspection (FAI) process in the 0Km lab for new product launches, software updates, and hardware changes.
  • Acted as 0Km Lab Coordinator backup, managing lab activities, supplier communications, staff meetings, and quality escalations.
  • Performed PCBA failure analysis and contributed to failure mode database creation for use in design validation and continuous improvement efforts.

Desing and Test Engineer

BCS-AIS Ensambles México S. De R.L. De C.V.
06.2022 - 03.2023
  • Led the setup and industrialization of new projects, including ICT, FCT, EOLT, flashing, and packout test stations for high-volume production lines.
  • Defined and programmed functional test sequences from scratch using Python, C++, VBA, VB .Net, and LabVIEW to meet quality and performance targets.
  • Achieved substantial cycle time reductions through debugging, optimization, and process balancing of automated test systems.
  • Acted as key liaison with R&D teams for design validation, test strategy, and manufacturability reviews (TRD and SCR follow-up).
  • Participated in the greenfield launch of a new plant, coordinating end-of-line test equipment commissioning and ensuring operational readiness.
  • Implemented improvements in assembly line performance by analyzing failure trends and conducting root cause analysis (5 Whys, FMEA).
  • Reviewed and supported DFMEA development for new products and process changes.
  • Managed test equipment inventory, tooling procurement, and planned budgets for spare parts and maintenance.
  • Supervised test maintenance personnel and ensured long-term system sustainability and uptime.
  • Supported the design and installation of packaging and packout stations aligned with customer requirements and line capacity.
  • Delivered technical training to operators and technicians on new systems, safety procedures, and quality standards.
  • Participated in supplier selection and onboarding for test and assembly-related components, evaluating technical feasibility and cost-effectiveness.

Analysis Engineer

Kostal Mexicana S.A. De C.V.
10.2020 - 06.2022
  • Led failure analysis and reporting for Stellantis and Tesla projects, focusing on 0Km issues and warranty returns to identify root causes and systemic patterns.
  • Conducted in-depth analysis of production and field failures using advanced tools such as X-Ray, Noise Test, and Energy Dispersive X-ray (EDX).
  • Reduced Parts Per Million (PPM) rates on key production lines through corrective actions and continuous monitoring of failure modes.
  • Implemented and improved Quality Shields (GP12), enhancing defect containment and early detection during manufacturing.
  • Standardized laboratory procedures in compliance with ISO 17025, ensuring consistent and auditable testing methodologies.
  • Managed and followed up Failure Analysis Management Plans (FAMPs), supporting production teams with clear workflows and diagnostic strategies.
  • Interfaced with cross-functional teams (production, design, and quality) to deliver insights and recommendations based on lab testing results.

Quality and Production Engineer

Nettelhoff Colectores México S.A De C.V
05.2017 - 01.2020
  • Led daily operations and performance tracking in the production area, ensuring alignment with quality and output targets.
  • Monitored product quality through regular LPA audits and implemented corrective actions to maintain process stability.
  • Achieved a progressive reduction in production scrap: from 14% to 10%, then to 6%, and finally to 3%, through root cause analysis and continuous improvement initiatives.
  • Coordinated R@R (Run at Rate) and VDA audits for the press area, ensuring readiness and compliance with customer requirements.
  • Implemented 5S methodology across production lines, improving workplace organization, safety, and efficiency.
  • Scaled production output from 20,000 to over 35,000 parts per day by optimizing workflows and resource allocation.
  • Trained and mentored operators and line personnel on quality standards, process controls, and safety procedures.

Analysis and Repair Technician

HarmanDe México S. De R.L. De C.V.
06.2015 - 05.2017
  • Managed repair area inventory valued at over $60,000 USD, implementing controls that reduced obsolete stock and optimized parts flow.
  • Obtained VDA and Run @ Rate (R@R) approval for VW and Audi accounts by meeting strict process and quality standards.
  • Designed and implemented a dedicated failure analysis station for Volkswagen, improving traceability and turnaround time.
  • Led analysis projects for VW, Audi, and FCA, supporting product validation, quality containment, and customer-specific requirements.
  • Provided indirect technical support for Ford, BMW, and Harley Davidson programs, contributing to cross-functional issue resolution.
  • Successfully reduced VW inventory from $50,000 to $1,000 USD through strategic parts recovery and process streamlining.
  • Developed comprehensive failure catalogues and work instructions tailored to VW and Audi, standardizing diagnostic procedures.
  • Performed data analysis on recurring production failures, identifying trends and supporting corrective action plans.

Education

MBA - Quality And Productivity

Universidad Tecmilenio
Querétaro City, Querétaro, Mexico
05.2001 -

Bachelor of Science - Mechatronics Engineering

Tecnológico Nacional De México – Campus Querétaro
Querétaro City, Querétaro, Mexico
05.2001 -

Skills

Quality training

Document control

Corrective and preventive actions

Supplier quality management

Quality assurance expertise

Kaizen methodology

Troubleshooting and diagnosis

Teamwork and collaboration

Multitasking

Leadership development

Adaptability and flexibility

Critical thinking

Accomplishments

  • Used Microsoft Excel to develop inventory tracking spreadsheets.
  • Achieved a 78% scrap reduction through effectively leading quality improvements and root cause analysis across production lines.
  • Achieved real-time failure tracking by introducing Power BI dashboards for lab diagnostics and quality KPIs.
  • Achieved task automation and process consistency by implementing Power Automate workflows for quality tracking, approval routing, and data synchronization.
  • Achieved inventory cost reduction from $50,000 to $1,000 USD by completing a spare part recovery and control initiative at Harman.

Software

Python

C

Labview

AutoCAD

Vector Tools

SolidWorks

MATLAB

Certification

Licensed Forklift Operator – 2020

Timeline

Licensed Forklift Operator – 2020

12-2023

Application Specialist IPC610 & IPC7711, Harman International – 2023

11-2023

Metrology Tools Training – 2023 Harman International

08-2023

Quality Systems Engineer

Harman De México S. De R.L. De C.V.
03.2023 - Current

Desing and Test Engineer

BCS-AIS Ensambles México S. De R.L. De C.V.
06.2022 - 03.2023

GD&T (ASME Y14.5-2018), CMM-Metrologyca – 2021

06-2021

Intermediate Excel, ExecuTrain – 2021

03-2021

ISO 17025 Laboratory Training – 2020 Kostal Mexicana

12-2020

Analysis Engineer

Kostal Mexicana S.A. De C.V.
10.2020 - 06.2022

Internal Auditor ISO 19011:2018, QCER Consultores – 2019

04-2019

Core Tools and Metrology Tools Training – 2017–2018 Nettelhoff Colectores México

09-2017

Quality and Production Engineer

Nettelhoff Colectores México S.A De C.V
05.2017 - 01.2020

Analysis and Repair Technician

HarmanDe México S. De R.L. De C.V.
06.2015 - 05.2017

MBA - Quality And Productivity

Universidad Tecmilenio
05.2001 -

Bachelor of Science - Mechatronics Engineering

Tecnológico Nacional De México – Campus Querétaro
05.2001 -

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Humberto Adan Ramirez PugaMECHATRONICS ENGINEER