AutoCAD
J ALEJANDRO SIGALA G.
Industrial Engineering & Process Improvement Leader | M.Sc. In Project Management | Lean Six Sigma Black Belt
Chihuahua
Summary
Industrial Engineering Leader with 15+ years of experience in automotive and packaging industries. Proven track record in Lean, Six Sigma, and project management. Consistently delivers cost savings and operational gains through strategic leadership, Lean deployment, and team empowerment. Skilled in process optimization, waste reduction, and cross-functional team alignment.
Overview
18
18
years of professional experience
15
15
years of post-secondary education
6
6
Certifications
2
2
Languages
Work History
Industrial & Lean Engineering Supervisor
BWI Group
Chihuahua
05.2023 - Current
- Defined and executed industrial strategies aligned with company goals, driving process standardization, productivity, and cost-efficiency across multiple value streams.
- Achieved a 15% labor cost reduction and 10% productivity increase through strategic layout redesign, workload balancing, and automation initiatives.
- Reduced direct-to-indirect labor ratio by 30% via implementation of supermarkets, Kanban, and optimized material flow strategies.
- Led OEE recovery programs on 5 production lines, increasing average uptime from 75% to 85%, and setting a foundation for predictive maintenance.
- Implemented a new standard work instruction format emphasizing what, how, and why for each task, enhancing operational discipline, traceability, and knowledge retention.
- Defined and managed CAPEX investments for new equipment and industrialization of production lines, ensuring ROI under 12 months.
- Fostered a culture of continuous improvement by coaching cross-functional teams in Lean tools and KPI-based decision-making.
Packaging & Industrial Engineer
BWI Group
Chihuahua
09.2020 - 05.2023
- Developed reusable packaging systems aligned with Lean and FIFO principles.
- Reduced packaging damage rate by 30% by implementing robust supplier quality controls.
- Managed PFEP and supported PC&L improvements for line feeding and material handling.
- Supported new product launches (SOP) and led ergonomic risk assessments (REBA).
Production Supervisor
AUMA Chihuahua S.A. de C.V.
Chihuahua
09.2015 - 09.2020
- Managed KPIs: OEE, scrap rate (95%).
- Created and implemented MIS system, reducing customer complaints by 70%.
- Trained and coached over 50 operators in standard work and safety procedures.
- Applied Red X and 5 Whys to reduce equipment downtime by 18%.
- Coordinated with other departments to maintain smooth and efficient product flow.
Design Engineer
Veritiv Corp.
Chihuahua
01.2015 - 09.2015
- Designed packaging using SolidWorks and ArtiosCAD to meet customer requirements.
- Led root cause analysis (8D, Fishbone) for quality claims, improving client satisfaction scores.
- Standardized production processes and trained line operators, cutting lead time by 20%.
Packaging Design Coordinator
ORBIS Empaques de México
Chihuahua
04.2008 - 12.2014
- Designed customized packaging for OEMs in automotive and aerospace sectors.
- Led Kaizen initiatives that improved packaging line flow and reduced material waste.
- Provided on-site technical assistance for prototyping and final packaging validation.
- Managed and expedited complex projects worth $500K in revenue.
Engineering & Design Manager
INDUSPAC
Chihuahua
11.2007 - 04.2008
- Implemented JIT inventory and created packaging standards for high-mix products.
- Improved customer satisfaction by reducing design iteration cycles by 40%.
- Managed vendor relationships to source high-quality materials at competitive prices while maintaining budget adherence.
Education
M.Sc. - Innovation and Project Management
UTEL
CD De Mexico 01.2019 - 01.2021
B.Sc. - Mechanical Engineering (Advanced Manufacturing)
Tec De Chihuahua
Chihuahua 01.2007 - 01.2012
B.A. - Business Administration & SMEs
UnADM
CD De Mexico 01.2012 - 01.2020
Skills
VSM
Kaizen
SMED
5S
JIT
Kamishibai
PFEP
8D
SPC
DOE
DFSS
5 Whys
Ishikawa
DMAIC
SolidWorks
AutoCAD
ArtiosCAD
Reusable Packaging Design
Minitab
Excel (advanced)
Production cells
GD&T
maintenance basics
SOP development
Manufacturing
Adaptability
Team Collaboration
Leadership
Results-Oriented Approach
Accomplishments
- Achieved $1.6M USD in total cost savings through waste elimination, line balancing, and raw material flow optimization., BWI Group, 04/2024
- Increased OEE by 10% and reduced headcount by 20% through VSM-based resource planning., BWI Group, 03/2024
- Lowered customer complaints by 70% via implementation of MIS and root cause analysis., AUMA, 2019
- Reduced operational costs by 15% through packaging redesigns and supplier negotiation., BWI Group, 01/2021 - 03/2023
- Improved takt time and productivity KPIs by leading Kaizen events and implementing SMED., AUMA, 2018
- Spearheaded setup of Veritiv’s first production cell in Chihuahua, improving order fulfillment speed by 25%.
Certification
Six Sigma Black Belt, International Lean Six Sigma, 2025
Additional Information
Valid U.S. Visa and Passport, Released Military Service Card
Software
Minitab
Microsoft 365
Inventor 11
PLM (ARAS)
Covisint
Interests
CrossFit
basketball
Olympic weightlifting enthusiast
Timeline
Industrial & Lean Engineering Supervisor
BWI Group
05.2023 - Current
Packaging & Industrial Engineer
BWI Group
09.2020 - 05.2023
M.Sc. - Innovation and Project Management
UTEL
01.2019 - 01.2021
Production Supervisor
AUMA Chihuahua S.A. de C.V.
09.2015 - 09.2020
Design Engineer
Veritiv Corp.
01.2015 - 09.2015
B.A. - Business Administration & SMEs
UnADM
01.2012 - 01.2020
Packaging Design Coordinator
ORBIS Empaques de México
04.2008 - 12.2014
Engineering & Design Manager
INDUSPAC
11.2007 - 04.2008
B.Sc. - Mechanical Engineering (Advanced Manufacturing)
Tec De Chihuahua
01.2007 - 01.2012