Jesus David Martinez Rangel
Juarez
Summary
Highly experienced engineer with a deep expertise in continuous improvement and problem-solving methodologies. A results-oriented professional with a proven track record of driving significant improvements in operational processes and achieving measurable outcomes. Skilled in applying Lean principles, Six Sigma methodologies, and other continuous improvement tools to streamline workflows, enhance efficiency, and optimize resource utilization. Strong analytical abilities to identify root causes of complex problems and develop effective solutions. Exceptional leadership and communication skills, adept at collaborating with cross-functional teams to implement change and foster a culture of continuous improvement. Seeking a challenging role where I can leverage my extensive experience to lead transformative initiatives and deliver tangible results.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Kaizen Engineer
BRK Resideo
03.2020 - 04.2022
- Process Analysis: I have identified significant Non value activities through the assembly, auto insertion, thru-hole, painting, testing, and packaging areas of BRK that did result in several cost reduction projects. These always based on lean methodologies.
- Kaizen Events: Through Kaizen Events each of the participants were educated on basic and specific lean principles appliable to their work area, most of the time related to an improvement project involving them, from operators to business unit manager. My priority: making the hands-on members feel like they are the ones solving the problem.
- Data Collection and Analysis: My last HC reduction project consisted of 8 operators reduced for a total of 3 shifts, this resulting of the right data collection and analysis (using Statistical tools) from the Gemba.
- Problem Solving: As part of the Kaizen team, I used to help colleagues from different departments on problems they had, from admin procedures (finance), cafeteria capacity increase during pandemic (HR) to quality related matters in machines (Maintenance).
- Training and Education: As owner of the Loss Analysis program in the organization, I provided training on lean principles to all different departments for them to implement in their day by day activities.
- Project Management: Assure savings from my implemented projects through cyclic tracking all of the implementations and changes made on the line/area.
Manufacturing Engineer
Regal Beloit
01.2019 - 10.2019
- KPIs Maintenance: On Safety I managed to reduce the “days off paid” metric by doing a safety evaluation per station, improvements implementation, then replicate systematically to all my assembly lines (4 total). Moving forward, my achievements on Quality consisted of reduce customer complaints on 25% by eliminating damages to the motor cables, EOL: 50% by line re layout, Fire Wall:35% implementing stickers colocation fixtures. Moreover, on Delivery I increased our rate by 5% improving material handling, maintaining our double bin system, implementing modern tools, designing jigs and fixtures, setting PMs for machinery, and keeping 5S. On Cost I deliver a Kaizen Event per month in were I eliminated operators, waste of raw material, reduce Down Time caused by machines fails, cyclic line balancing to reduce CT. Savings per year +8k/year.
- NPI Support: I provided all the documentation needed to introduce the new model. Also procured the tooling for my lines to be able to produce the motor. Set up max and min required items on tool crib.
- OEE: To extend our machinery productive life, I keep OEE metric up to 85% on insertion presses, this triggers TPM projects that end up on CT reduction, FPY increase, Safety rate improvement, Down time reduction, and wellness among workers.
Program Manager
Foxconn
03.2017 - 12.2018
- Program Planning: Developing production shcedules plans, setting goals, defining deliverables, and establishing project timelines and budgets.
- Engineering Changes Execution: Monitoring and guiding the execution of individual projects within the program, ensuring adherence to timelines, quality standards, and budgetary constraints. As well as administration and execution of transferences of products, production lines inter companies and with other companies.
- Risk Assesments: Lead creation of PFMEA’s with interdepartmental teamwork, with the aim of RPN’s reduction and poke yoke implementation.
- New Products Quotation: Gather quotations for customers for new Product Families and/or products transfer. Check product BOM’s and/or routings, ensuring rates, quantities, materials and labor are well established and well costed.
- Resource Management: Generation, submission, follow up and execution of CAPEX. Control and procurement of Customer funded tooling (NREs) in coordination with suppliers to ensure product quality can be met.
Manufacturing Engineer
Hanon Systems
01.2014 - 03.2017
- Coordinate technical development, estimate profits, of new products and release to production.
- Administration and creation of money accounts (capital expense) for program development based on customer POs.
- Collaborate with a wide variety of functional areas to develop product specifications to meet customer requirements.
- Supplier’s management to quote customer engineering changes on product components.
- Coordination of departments in order to evaluate components (pilot builds) in order to release PPAP to supplier.
- Generation of incoming inspection sheets for incoming department control.
- Review progress continually through product life cycle to endure attainment of objectives.
- Confer with project engineering staff to outline work plan and to assign duties, responsibilities, and scope of authority.
- Design program manufacturing flow to quote the program.
- Participate in design reviews with product engineering to determine design for manufacturability, poke yokes. Ensure that the technical portion meet requirements, preventive controls, production rate, safety, ergonomics and operational instructions.
- Provide assistance and ensures that the MSA portion is completed prior to production and validate machinery and processes to be capability thru CPKs and GR&R analysis. Provide technical advice to resolve problems. Prepare project reports.
- Direct special runs to support customer events such R@R, PTR’s, PV build events.
- TAM process responsible.
- Release of production line to floor team. Follow up of metrics considered during quotation, FTQ, Rate per hour, scrap, down time, customer complaints Experience in manufacturing processes control for product characteristics & quality.
- Coordination of new program launching. Experience in dealing with suppliers in order to get machinery quotations.
- Generating engineering specifications for new models machinery according to product and production volumes specifications.
- Continuous Improvement projects developer.
- Work closely with quality personnel to review product consistency while monitoring scrap rates to determine trends and areas of improvement.
- Maintain existing plant facilities and equipment; replace, or make adjustments to plant facilities and equipment when necessary.
- Work closely with the safety personnel to ensure all members of the manufacturing team are aware of safety policies to provide a safe workplace for our employees. Experience in Statistical Process Control. Experience in generating DFMEA, PFMEA & Control Plan. Experience in ISO TS 16949.
- Generation of funding projects for investment projects. Experience on systematical administration focus for Processes controlling.
- Experience on auditing and liberating machinery at suppliers facilities in Korea.
Education
MBA - Business Administration
Universidad Autonoma De Ciudad Juarez
Ciudad Juarez06.2016
High School Diploma -
Six Sigma Institute
Ciudad Juarez06.2015
Bachelor of Science - Industrial Engineering
Universidad Autonoma De Ciudad Juarez
Ciudad Juarez06.2012
Skills
- Fluid spoken English, Bilingual
- Core Tools
- Cost reduction through LEAN methodology
- Quality tools (SPC)
- MS office (Excel, Project, PPT, Word, Outlook)
- AUTOCAD
- MS Project
- Minitab
- Problem solver
- Design of experiments DOE
- Kaizen Events
Certification
Lean Six Sigma Black Belt
Languages
English
Bilingual or Proficient (C2)
Timeline
Kaizen Engineer
BRK Resideo
03.2020 - 04.2022
Manufacturing Engineer
Regal Beloit
01.2019 - 10.2019
Program Manager
Foxconn
03.2017 - 12.2018
Manufacturing Engineer
Hanon Systems
01.2014 - 03.2017
MBA - Business Administration
Universidad Autonoma De Ciudad Juarez
High School Diploma -
Six Sigma Institute
Bachelor of Science - Industrial Engineering
Universidad Autonoma De Ciudad Juarez
Lean Six Sigma Black Belt
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