JUAN CARLOS MORALES CORONADO
Chalco
Summary
Engineer with 20+ years of experience. High-performance professional in industrial project management (chemical and pulp), highly dedicated and goal-oriented, with solid experience in customer service and problem-solving. I effectively integrate multiple disciplines for end-to-end execution, leading teams and managing stakeholders; I perform feasibility analysis and evaluation for capital projects (CapEx) with a technical-economic focus. I specialize in process and safety control, communication, and instrumentation, driving continuous improvement through innovative and effective solutions. Passionate about operational excellence, I translate data into decisions and turn innovation into business value, delivering projects on time, on budget, and with superior quality standards.
Knowledgeable Process Control & Projects Manager. Successfully led cross-functional teams to complete complex engineering projects on time and within budget. Demonstrated proficiency in project management and problem-solving, contributing to continuous process improvements.
Overview
17
17
years of professional experience
Work History
Electrical Instrumentation & Process Control Project Engineer / CapEx Project Manager
Nouryon Chemicals S.A. de C.V.
01.2012 - 01.2025
- Led BPCS and SIS process automation projects in organic peroxide units: design, estimation, and specification of control/safety systems; participated in process incident investigations; defined, implemented, and tested corrective actions in Safety Instrumented Systems (SIS), complying with PSM/OSHA and using HAZOP and What-if.
- Coordinate and supervised contractors and engineering resources in civil, mechanical, equipment, piping, electrical, instrumentation, and process control, ensuring quality, schedule, and cost.
- Implement the SIS and OT cybersecurity lifecycle in accordance with IEC 61508/61511 and IEC 62443, from concept to operation.
- Led the execution of investment projects in Mexico and regionally, from basic/detailed engineering to construction and commissioning, coordinating internal multidisciplinary teams and external contractors under execution standards.
- Delivered four production units for solid peroxides (>30 million USD, growth) and eight additional units (>5 million USD, process improvement), meeting scope, quality, and schedule.
- Implement MRO for control, safety, and instrumentation, based on FMEA; I defined H/W/SW upgrade and replacement strategies, optimizing reliability and enabling CapEx projects.
- Ensure governance and performance: program-linked budget control and projection, risk/change management, and implementation of Lean Manufacturing initiatives for efficiency and safety.
Electrical Instrumentation & Process Control Project Engineer
Procter & Gamble Manufactura S.A. de C.V.
01.2010 - 01.2012
- Design and managed control and safety systems projects for a complete toilet paper converting line and making processes; development specifications in accordance with paper industry standards.
- Led successful migrations of paper machine controls to Honeywell EPKS and QCS platforms, ensuring operational continuity and improvements in quality and performance.
- Comprehensively managed suppliers and contractors, integrated control systems with ERP systems on converting/making lines, and managed technology transfer and upgrade projects (scope, cost, schedule, and risks) at the management level.
Automation and Process Control Project Engineer
Akzo Nobel Inc.
01.2008 - 01.2010
- Supervise suppliers and contractors (engineering resources), ensuring compliance with scope, cost, schedule, and quality in automation and control projects.
- Development of engineering and specifications for safety and process control systems (SIS/BPCS) in the chemical industry, including field instrumentation and electrical control (starters, VFDs, and CCMs).
- Design architectures to comply with OT cybersecurity requirements: Ethernet control networks and LAN/WAN interfaces; integration of control systems with SAP ERP; interoperability with Modbus, Profinet, Profibus, and Hart.
- Led modernization and commissioning; obsolescence master plan under corporate standards, commissioning/startup with training; execution of CapEx projects in the US; and process automation at Multi-site in Ningbo, China.
Education
Engineer / Engineering Degree - Automation and Control
Instituto Politécnico Nacional
Ciudad De Mexico, Mexico08.2001
PMP Project Management / Diploma - Management
Instituto Tecnológico De México
Ciudad De Mexico, Mexico11.2012
Skills
- Effective agile communication
- Team collaboration
- Effective problem resolution
- Efficiency enhancement
- Effective leadership
- Forward-thinking
- Strong competitive drive
- Experienced with MS Office 365 applications
- Skilled in MS Project planning
- Experienced in creating diagrams with MS Visio
- Experienced in AutoCAD design
- Experience with Siemens automation systems
- Experience with Emerson Delta V
- Foxboro technical support expertise
- Schneider Unity software proficiency
- Workflow optimization
LANGUAGES
Spanish: Native / Passport MEX 2034
English: B2 Competent / Visa USA 2027
Timeline
Electrical Instrumentation & Process Control Project Engineer / CapEx Project Manager
Nouryon Chemicals S.A. de C.V.
01.2012 - 01.2025
Electrical Instrumentation & Process Control Project Engineer
Procter & Gamble Manufactura S.A. de C.V.
01.2010 - 01.2012
Automation and Process Control Project Engineer
Akzo Nobel Inc.
01.2008 - 01.2010
Engineer / Engineering Degree - Automation and Control
Instituto Politécnico Nacional
PMP Project Management / Diploma - Management
Instituto Tecnológico De México
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