JUAN EDUARDO AVALOS PACHECO

Mechatronic Engineer

Mexico City

Summary

Newly graduated Mechatronics Engineer (UNAM, July 2025) with strong experience in mechanical design, manufacturing processes, and cross-functional collaboration. Skilled in CAD modeling (SolidWorks, NX), prototyping, and design optimization. Passionate about creating efficient, robust, and manufacturable solutions that meet engineering requirements related to quality, cost, and weight. Experienced in collaborative automotive environments, issue resolution, and continuous improvement tools including FMEA, DMAIC, and Six Sigma methodologies.

Overview

years of professional experience

Certifications

Language

Work History

Industrialization Intern

Bitron Automotive Mexico

03.2025 - 09.2025

Modeled packaging and mechanical supports using CAD software.
Interpreted technical drawings and created parameter and dimension documentation.
Adjusted mechanical systems and equipment to meet operational specifications.
Participated in the design and implementation of custom tooling and press systems.
Supported validation processes of assembly lines and component tolerances.
Collaborated with suppliers to align technical requirements with production needs.
Conducted mechanical analysis of tools and equipment for improvement initiatives.
Analyzed tooling systems and proposed improvements in harness assembly and end-of-line testing.
Product Lifecycle and Change Management (GPDS methodology, DFMEA, Robustness Engineering basics)
Experience with BOM alignment and change management processes
Conducted failure analysis using root cause methods (DMAIC, 5 Whys) and contributed to corrective actions.
Participated in engineering changes and documentation updates (parameter sheets, BOM alignment).
Supported prototype builds and component validation with production and quality teams.
Process Optimization Achievements:
Increased production output by 25% through the redesign of workflows and equipment layout.
Reduced inefficiencies by 27% through analysis of machine parameters and process bottlenecks.
Improved final product quality by implementing design modifications in test and assembly stages.
Provided CAD models and documentation that enhanced the repeatability and maintainability of mechanical stations.

Mechanical Design Team Member

UNAM Aerodesign

09.2022 - 01.2025

Mechanical Design and Development:
Creation of mechanical drawings and technical documentation for mechanical components using SolidWorks.
Development of opening and closing mechanisms for specific applications.
Design, manufacturing, and assembly of aircraft, ensuring compliance with technical and quality standards.
Fabrication and Manufacturing:
Production of parts using additive manufacturing (3D printing).
Machining of components using lathes and milling machines.
Use of laser cutting equipment for the fabrication of specific components.
Composite Materials:
Application of composite materials in the manufacturing of key fuselage components, ensuring optimal structural properties and performance.
Material Selection:
Research and selection of optimal materials for various aircraft components, ensuring functionality and compliance with structural and weight requirements.
Project Management:
Support project management for aeronautical design and manufacturing teams, ensuring adherence to budgetary and technical targets.
Development of project schedules, evaluation of technical changes, and profitability analysis for design improvements.
Team Coordination and Leadership:
Coordination and leadership of student teams, providing training and feedback on design, manufacturing, and technical documentation.
Supervision of design, manufacturing, and assembly activities, ensuring quality in mechanical components.
Quality Control and Technical Improvements:
Execution of preventive and corrective maintenance on aircraft.
Implementation of design improvements in the structural components of fuselages and wings.
Quality assurance through specific inspections applied to fuselages and wings.
Introduction of new tools and methods to optimize work processes.
Project Promotion and Outreach:
Participation in science and technology fairs, such as FAMEX, to showcase projects and demonstrate technological advancements.
Key Achievements:
Aircraft Delivery Time Reduction:
Successfully reduced the aircraft delivery time by optimizing manufacturing processes and improving workflow efficiency.
Cost Savings:
Achieved a 10% cost reduction in aircraft production through strategic material selection and process improvements.
Weight Reduction:
Reduced the weight of aircraft by 12%, enhancing efficiency and performance without compromising structural integrity.
Participation in SAE Aerodesign Regular Mexico 2023:
Reduced manufacturing time by 15% using advanced techniques and introduced an innovative aircraft design.
Improved team efficiency, resulting in a better position in the competition.
Participation in SAE Aerodesign Advanced US West 2024:
Designed and manufactured an innovative model of a Power Autonomous Delivery Aircraft (PADA) with mechanisms capable of mid-air load release.
Effectively coordinated the PADA design team, achieving improved performance and significant advancements compared to previous competitions.

Education

Mechatronics Engineering

National Autonomous University of Mexico

07.2025

Skills

CAD & Design: SolidWorks, NX, AutoCAD, GD&T (ASME Y145)

CAE: Ansys, Hypermesh

Prototyping & Manufacturing: 3D Printing, Milling, Laser Cutting, Composite Materials, Manual Assembly

Project Management: Budget tracking, Technical reviews, FMEA, Lean Six Sigma (DMAIC, 5s, Kaizen, SPC, 5 why’s)

Certification

GD&T – ASME Y14.5 (July 2025) February, 2025

AREAS OF INTEREST

Electrical Distribution Systems Development
Mechanical/Electromechanical Design
Automotive Design Optimization
Digital Engineering
Product Lifecycle and Change Management

Timeline