Luis Enrique Anaya
Sr Quality Engineer
Cd. Juarez, Chih
Summary
Sr Quality engineer with extensive experience on quality areas(supplier/process/customer), launching different projects from phase0 to SOP, leading APQP activities, solver of quality and process issue, implementing and validating error proofing, leading corrective actions, responsible individual with progressive experience in the maquila Industry on manufacturing/Quality.
Overview
25
25
years of professional experience
8
8
years of post-secondary education
Work History
Supte. Sr Advanced Quality
Adient Product Group Trim
1 2022 - Current
- Lead activities for launch of new programs: C1YX2 ( Traverse, Acadia and Buick) , S650 Mustang, Toyota 660B, 380D Toyota,
- Transference of Nisan Program from AJ1 to AJ3, PPAP preparation
- Responsible for APQP to achieve Pro-Dash deliverables.
Quality Management Project-(Sr Quality Engineer)
Automotive Lighting
02.2017 - 01.2022
- Responsible for developing all the activities related to the early production phases, PPAP submission, approval of parts, training and developing quality criteria, dimensional analysis of product to present improvements, Poka Yoke validation and production lines release, implementing the traceability system for the BMW product, molds validation and all related activities for the G05 BMW program to prevent quality issues as well as customer protection giving response to customer rejection
- Responsible for submitting Cubing parts, measuring them and to propose shimming pattern as required to comply with dimensional and geometry requirement, scrap and failure analysis, PPAP submission as required
- Launch of FCA/Stellantis project, responsible for PCP and work instructions preparation including inspection standards, QA matrix, first piece inspection and participating on the PFMEA process also leading corrective actions activities regarding photometry and geometry and active participation on RMR, SRE and PDR runs.
SR Quality Engineer Valves/ Plant PTC
Mahle Behr
06.2013 - 02.2017
- Joined to Delphi (Mahle) take position of quality Engineer on Valves plant
- In this position my responsibilities are, not limited to lead corrective action for top five issues, FTQ and supervise all quality inspectors, auditors and technicians, for voice of customer, and support to Customers located in USA mainly, lead corrective action process for customer complaints and top scrap issues
- Champion of a project for reducing misaligned gasket on CIPG process using Shain (Red X) initial scrap rate was 7.8% and final scrap rate is 0.5%, responsible as customer interface on quality issues on assigned programs
- Launch D2XX program (GM), performing quality walks for Control plan, PFMEA and flow diagram
- Leading FTQ action plan to succeed launch of this project and implementing corrective actions to ensure flawless launch audit, monitor corrective actions process thru completion and effectiveness, lead corrective and preventive actions on assigned programs.
Quality Assurance Engineer-NPI
Electrical Components
11.2012 - 06.2013
- Duties and responsibilities on this position were but not limited to release testing boards, prepare control plans and to validate Cross sectional analysis to predict any risk of product in field (warranty), process and product workshops during early APQP phases for Vikig, Idex and Roper programs, lead corrective actions and report status of them to upper management.
New projects Quality Engineer
Automotive Ligthing
08.2009 - 06.2012
- On BMW project responsible of reducing scrap and keep process indicators on compliance with internal goals (scrap, internal and external PPM and customer complaints 8D’s and prepare all related PPAP documentation and validate any of internal changes
- On F25 and E70 BMW lines I have implemented several poke yokes in order to reduce risk of customer complaint focused on: Early detection of failure prior head lamp is already closed reducing scrap rate and put in place traceability system of tests performed to headlamp
- As quality engineer for KIA projects, duties and responsibility was to train people on understanding cosmetic criteria, respond to customer complaints, develop and update control plan, perform capability studies, release production line and equipment validation
- Other responsibilities were but not limited, to prepare ISIR and PSO documentation, report total line reject and KPI indicators (scrap, internal and external rejections) to quality manager and upper Management.
- Supported quality team members during corrective action updates
- Reduced production defects by designing and executing comprehensive quality control processes
- Facilitated process improvements to successfully decrease errors
QA Superintendent/ QA / MFG Leather cutting process
Jhonson Controls
01.2005 - 06.2009
- Responsible for providing customer onsite support, corrective and preventive actions, release and validate sewing areas, launch of new programs(Ford programs), I have successfully implemented a project focused to reduced thread tails at customer facility on some cases sewing methods in order to hide backtacks improving trim appearance, Encharged of inspection and containment activities creating Road Maps and three panel charts to keep trend of defects and tracking corrective action effectiveness, champion for creating control plan and responsible of submitting PPAP’s to customer, PFMEA team member
- As Quality/Manufacturing Superintendent my duties and responsabilities were but not limited to control and administrate personnel, initiate corrective actions for quality problems, perform initial defects analysis and submit corrective action if required to customer, supplier development, follow up of open issues, team leader of Control Plan, responsible for the launch of a new leather cutting project using Lectra technology inspection criteria definition according to customer inspection standard.
Customer Service Engineer/APQP Engineer
Lear (Interior Trims)
05.2002 - 01.2005
- As Customer Service Engineer my job activities included but they were no limited to follow up of corrective and preventive actions, responsible and serving as customer interface providening corrective actions as required, follow up activities in weekly basis focused in issues reported by Liaisons, capability studies, 8D’s , PFMEA’s and Control Plant Process
- As APQP engineer my duties and responsabilities included revision of PPAP packaged, revision of Lab Submission documentation as well as review quality alerts and PRR´s posted on the GM supplier power web site coordinating corrective actions in order to give answer to customers, moreover coordinate launches of new programs in coordination with process and product engineering and program managers.
Manufacturing/Qualiy Engineer
Lexmark International
04.1999 - 05.2002
- My job activities included but were not limited to working in 'Clean Rooms'; validation of new machinery and equipment; development of activities focused on quality goals; introduction and control of new products from specifications, test runs, to the final product; employee training/certification in manufacturing operations; visual aids, work instructions, process design, and quality, FMEAS and Control Plan altogether with Manufacturing department; 8 D's; ISO 9000; coordinate operation plans.
Quality Engineer
Eagle Ottawa (Leather cutting process)
- 03.1999
- My job activities included but were not limited to working on: work instruction and procedures development, conducting internal audits for QS9000 compliance, problems solution in production areas related with quality, and control plan development and giving support to the production department to reach the goals.
Education
Industrial Engineer. (Production ) -
ITCJ
Cd. Juarez, Chih. 01.1989 - 05.1995
MBA- Quality and Productivity - undefined
Universidad TecMilenio
Cd. Juarez, Chih. 01.2015 - 05.2016
Skills
Troubleshooting skills
Computer literate (Microsoft Excel, Microsoft Word, Power Point)
Perform responsibilities with a high degree of autonomy and analytical skills
MiniTab
PPAP/APQP
Documentation And Reporting
Inspection methods
Root Cause Analysis
Critical Thinking
Root cause identification
English Level
85%
Training
- ISO/TS 16949 Environment
- QS 9000 Internal Auditor
- Statistical Process Control Methods for long and Short Runs
- Advanced statistical with Mini Tab
- World Class Manufacturing
- Global 8D’s APQP workshop
- Poka Yoke
- GM Labeling workshop
- Fast Solving problems
- ASQ training
- Shainin Trained Aprentice
- Green Belt Sigma Pro
- PM Book (PMP certification)
Timeline
Quality Management Project-(Sr Quality Engineer)
Automotive Lighting
02.2017 - 01.2022
MBA- Quality and Productivity - undefined
Universidad TecMilenio
01.2015 - 05.2016
SR Quality Engineer Valves/ Plant PTC
Mahle Behr
06.2013 - 02.2017
Quality Assurance Engineer-NPI
Electrical Components
11.2012 - 06.2013
New projects Quality Engineer
Automotive Ligthing
08.2009 - 06.2012
QA Superintendent/ QA / MFG Leather cutting process
Jhonson Controls
01.2005 - 06.2009
Customer Service Engineer/APQP Engineer
Lear (Interior Trims)
05.2002 - 01.2005
Manufacturing/Qualiy Engineer
Lexmark International
04.1999 - 05.2002
Industrial Engineer. (Production ) -
ITCJ
01.1989 - 05.1995
Supte. Sr Advanced Quality
Adient Product Group Trim
1 2022 - Current
Quality Engineer
Eagle Ottawa (Leather cutting process)
- 03.1999
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