Mauro Francisco Morales Favela
Navojoa
Summary
Focus to work with ethic and highly professional performance; defining and leading strategies to meet business goals. Effective negotiation skills, good teamwork and talent development. Results-driven Management professional with 15 years of experience in manufacturing operations, production management, organizational development and team building within diverse industries. Highly adept in planning, coordinating and executing successful production strategies.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Operations Manager
Carrier / UTC Fire & Security
Navojoa
03.2022 - Current
- Leading Production, New Product Introduction, Manufacturing and Quality departments to meet manufacturing capacity and customer orders between SMT, molding and assembly processes; managing key metrics as efficiency, productivity, and COTD.
- Between main success has been increasing direct labor force from 300 to +950 crew of direct labor.
- 85% of past due reduction, increasing installed capacity and creating flexibility to meet customer fluctuations.
- +2MMUSD savings on productivity projects, automation introduction and flexible effective hours shifts.
New Product Introduction & Quality Manager
Carrier / UTC Fire & Security
Navojoa
01.2016 - 03.2022
- Leading catching side of transfer of work from complete US Factory to factory, introducing +2k SKUs between 36 workcells and expanding the plant 330sqft.
- Launching +6MM of annual volume from China to the factory incorporating new product technology.
- Coordinating the development of test equipment, processes automation and equipment acquisition such molding machines and SMT lines.
- Coordinated new product and processes qualifications meeting agencies and engineering requirements.
- Lead Quality department developing strategies to meet annual goals such 48% reduction on cost of poor quality, 16% increase on FPY among others.
Supplier Quality Leader
Carrier / UTC Fire & Security
Navojoa
08.2015 - 01.2016
- Coordinate Supplier Quality engineers, establishing strategies reducing 35% on Supplier PPMs, non-conformance material reducing an 81% inventory, follow up on preventive and corrective actions and working closely with R&D on the development of new suppliers.
Product & Quality Leader
Continental Automotive
Nogales
08.2014 - 08.2015
- Manage of Quality and Product Engineers to ensure the metrics of the department: Scorecards of Customers, First Pass Yield (FPY), Defects per Million Opportunities (DPMO), Repairs, Parts per Million (PPM), Scrap
- Implementation of projects for continuous improvement
- Follow up on customer returns and supplier issues for preventing and solving problems, responsible for quality audits with Customers and Certifications.
New Product Launch
Continental Automotive
Nogales
07.2013 - 08.2014
- Project leader for launching new products in Nogales plant
- Coordination Design Team and Manufacturing Engineering, Responsible for capacity production to support the customer demand
- Management of budgets to launch projects, coordination to introduce and operation for manufacturing equipment
- Coordination for new products validation and Engineering changes.
Senior Quality Engineer
Continental Automotive
Nogales
06.2012 - 07.2013
- Responsible of metrics as: FPY, DPMO, Repairs, PPMs and Scrap
- Coordinate auditors and Quality Supervisors enhancing performance in process audits
- Follow up on customer returns and supplier issues to solve problems using techniques such 8DS, 5Ws, as well in production floor
- Responsible for Production Part Approval Process (PPAP) for customers, Control Plan and PFMEA
- Leader for internal quality audits, with Customers and Certifications as ISO, VDA.
Manufacturing and Quality Engineer
UTC Fire & Security / GE Security
Navojoa
11.2011 - 05.2012
- Collaboration in transfer projects, documentation development and work instructions, new products samples and validations, personnel training and qualification, coordination in certification programs, coordination and applications of lean manufacturing projects, coordination of material analysis, introduction of new products.
Production / Manufacturing Engineer
UTC Fire & Security / GE Security
Navojoa
02.2009 - 11.2011
- Administration and personnel management, inventory control, coordination in planning programs, supervision and control of production processes, strategy development and decision making to optimize resources, monitoring of projects focused on cost savings, collaboration with processes transfers, development and monitoring of improvements projects, first article validations, personnel training and material analysis.
Education
MBA -
TecMilenio
On Line12.2011
Electronic Engineer -
Instituto Tecnologico de Sonora
12.2008
Skills
- Manufacturing Process Development
- Efficiency Improvement Skills
- Cost-Reduction Strategies
- Root Cause Analysis
- Organizational Management
- Talent Development
Certification
· Connect your possible - 2023
· Sr. Manager Program at UDEM - 2021
· (PMI) Program Management training - 2019
· Diplomate at Management Skills at Tecnologico de Monterrey - 2017.
· Six sigma training, Yellow Belt certified. - 2015
· Core Tools training: APQP, CP, PPAP, PFMEA, SPC, MSA. - 2014
· Leadership training. - 2011
· Effective negotiation. - 2012
Timeline
Operations Manager
Carrier / UTC Fire & Security
03.2022 - Current
New Product Introduction & Quality Manager
Carrier / UTC Fire & Security
01.2016 - 03.2022
Supplier Quality Leader
Carrier / UTC Fire & Security
08.2015 - 01.2016
Product & Quality Leader
Continental Automotive
08.2014 - 08.2015
New Product Launch
Continental Automotive
07.2013 - 08.2014
Senior Quality Engineer
Continental Automotive
06.2012 - 07.2013
Manufacturing and Quality Engineer
UTC Fire & Security / GE Security
11.2011 - 05.2012
Production / Manufacturing Engineer
UTC Fire & Security / GE Security
02.2009 - 11.2011
MBA -
TecMilenio
Electronic Engineer -
Instituto Tecnologico de Sonora
· Connect your possible - 2023
· Sr. Manager Program at UDEM - 2021
· (PMI) Program Management training - 2019
· Diplomate at Management Skills at Tecnologico de Monterrey - 2017.
· Six sigma training, Yellow Belt certified. - 2015
· Core Tools training: APQP, CP, PPAP, PFMEA, SPC, MSA. - 2014
· Leadership training. - 2011
· Effective negotiation. - 2012
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