Nandeesha Malleshappa

• GM On-Star Gen 12: Led the design and development of the main complex plastic housing , innovating cost-efficient concepts for the new IP52 requirement without using extra sealing material . This achievement not only met cost-effectiveness and Sigma quality standards but also earned top company recognition.
• Engineered and implemented an advanced thermal solution for 4G-5G NAD platforms , utilizing an aluminum cover and diecast heat-sink based on rigorous thermal analysis, guaranteeing optimal system stability and preventing degradation.
• Led cross-functional teams in end-to-end product development , from initial 3D CAD modeling including PCB mechanical keep-out layouts and GD&T application to robust manufacturing release. This encompassed detailed tolerance analysis, DFMEA, and comprehensive component testing (thermal, mechanical, drop, IP52X, vibration) to ensure peak performance and reliability. My role included managing global TCU module documentation , supplier communications, conducting PPAP reviews, and providing critical launch support (DV/PV) and root cause analysis. Furthermore, I streamlined customer math data transfer in NX Teamcenter , earning direct client recognition for seamless coordination and consistently delivering technically superior, high-quality solutions.
• Subaru T23/26 : Functioned as the Mechanical Architect for the TCU assembly and Initiated and executed a highly recognized DFSS program , successfully mentoring and guiding team member to achieve Green Belt certification on Thermally Conductive Plastic project, flexible thermal architecture designs.
• IP investigations and Drove innovation at Continental by consistently generating novel ideas, resulting in the successful filing of 2 patents .

• Led the end-to-end design and optimization of machines, tools, jigs, and fixtures designs for automotive loudspeaker production lines, This included meticulous 3D/2D CAD modeling with GD&T,
• Achievement-Innovated Design and implemented a quick-change fixturing system, drastically cutting production line changeover time for multiple speaker brands. This solution, driven by lean thinking, ergonomic design, and thorough technical analysis, significantly boosted production agility and earned recognition for its impactful design.

• General Electric-Refrigerators.

3D CAD Designer and I consistently led the CAD team to deliver highly efficient and innovative designs of Bins,door parts,handle cap,display parts and buttons.

• Side by side Refrigerators -Cost takes out engineer
• Achievements & Cost Reduction : Successfully generated numerous cost reduction ideas, including screw elimination, hot air reverting, converting screws to snaps, and changing sheet metal layouts for waste reduction and project includes New China Compressor supplier Introduction to the plant saves 5$ per unit .Hot Gas loop,LED board supplier change,New Plastic Door stopper and Capacitor sleeve elimination.

• Domestic Energy meters -
• Product Development of Electro mechanical parts, Creating 3D models and preparing Detail drawings, Assembly of Components and Creating Bill of Materials (BOM) Using Creo 3D CAD.
• GSM Modem-IP 55.

Achieved Complex Design Requirements: Successfully tackled the challenging IP55 design requirements for the GSM modem project. Led the design, prototyping, testing, and achieved compliance, which included designing extruded aluminum components for thermal management and sealing materials like gaskets and wire harnesses.

Cost Reduction Engineering : Generated and executed ideas such as material thickness changes and new wire harness routing for a new variant, resulting in significant cost savings for the company.