Omar Alejandro Chavez villa
Apodaca
Summary
Manufacturing professional with strong background in optimizing production processes and implementing cost-effective solutions. Highly focused on team collaboration and achieving measurable results. Recognized for adaptability and reliability in dynamic environments, with expertise in lean manufacturing and process improvement.
Overview
7
7
years of professional experience
1
1
Certification
Work History
Manufacturing Engineer/ Maintenance Supervisor
Parker Hannifin- Motion Systems Group
04.2024 - Current
- Provided technical support for honing, assembly, leakage testing, and hydraulic testing of valves, ensuring high-quality production standards
- Maintained and updated documentation such as work instructions, PFMEA, and MOC procedures
- Led transfer line projects to implement new manufacturing processes
- Utilized control charts for Statistical Process Control (SPC) to monitor and optimize honing processes, resulting in a reduction in defects and improved product quality
- Created and managed maintenance schedules
- Managed inventory of spare parts
- Led the maintenance team to ensure scheduled maintenance tasks were completed on time
CNC manufacturing Engineer
General Electric Healthcare
08.2022 - 04.2024
- Provided technical support for filament winding, ovens, lathes, and machining centers operations for medical devices made of fiberglass, ensuring high-quality production standards
- Maintain and update documentation such as work instructions, PFMEA, MOC procedures, and recipes to ensure compliance with FDA requirements
- Set up and operated CNC machines, including lathes (American, Geminis) and milling machines with 4 axes (Okuma, Makino, Komo, Zayer), ensuring precision and adherence to specifications
- Worked closely with the maintenance department to diagnose failures in various equipment, facilitating timely repairs and minimizing downtime
- Led Kaizen initiatives that resulted in a cycle time reduction of 30% to 40% in turning and machining center processes, significantly enhancing operational efficiency
- Applied Design of Experiments (DOE) methodologies to identify root causes of process issues, implementing effective solutions that improved product quality and reduced defects
CNC manufacturing Engineer
Franklin electric
01.2020 - 07.2022
- Develop CNC programs using ISO-Macro programming (Fanuc, OSP, Mitsubishi)
- Create and manage preventive and corrective maintenance plans for CNC equipment
- Purchase spare parts for CNC machinery
- Support cutting, friction welding, machining, grinding, and gear hobbing processes for rotor shafts in carbon steel and stainless steel
- Utilize Six Sigma methodology to monitor and improve various processes
- Troubleshoot processes using 8D, 5 Whys, and Ishikawa (fishbone) diagrams to achieve quality standards and optimize machine utilization
- Participate in New Product Introduction (NPI) initiatives, collaborating with cross-functional teams from different countries to enhance product quality and performance
- Engage in capital acquisition projects
- Install, run off, and release new CNC machinery into regular production
- Conduct Process Capability (CPK) studies to analyze tolerance critical-to-quality (CTQ) parameters, ensuring compliance with industry standards and customer requirements
Jr manufacturing Engineer
Franklin electric
01.2018 - 12.2019
- Create work instructions, PFMEA, and control plans
- Troubleshoot machining processes for oil, gas, and water connections in various materials, including brass, aluminum, carbon steel, stainless steel, castings, and plastic
- Set up and operate CNC machines, including lathes (single and double spindle with 2, 3, and 4 axes) and machining centers (3, 4, and 5 axes) from manufacturers such as DMG Mori, Okuma, Nakamura, Mazak, Robodrill, Doosan, and Toyoda
- Adjust and optimize CNC programs to enhance efficiency and productivity
- Develop CNC programs for new products using Mazatrol (Mazak) and ISO programming (Fanuc and Okuma)
- Select tooling based on cost and life analysis
Education
Mechatronic engineer -
Universidad Autónoma de Nuevo León - F.I.ME
Monterrey, N.L.06.2016
Mechatronics technician -
Escuela Tec. Álvaro obregón
Linares, N.L.06.2010
Skills
- Process improvement
- Workplace safety
- Process development
- Troubleshooting
- Computer-aided design
- Machining processes
- Teamwork
- Problem-solving
- Multitasking
- CNC programming
Certification
- Intensive English Program, El Paso Community College, El Paso, Texas, USA
- Roughness Interpretation, SETEC, Monterrey, N.L.
- CNC Basic Programming, SETEC, Monterrey, N.L.
- GD & T, SETEC, Monterrey, N.L.
- Inserts, SETEC, Monterrey, N.L.
- Programming on Nakamura Double Spindle Lathes, HI-tec, Linares, N.L.
- Programming and Maintenance Muratec Lathes, Muratec, Linares, N.L.
- Programming and Maintenance Hwacheon Lathes, Presotec, Linares, N.L.
- Ballbar Test and Interpretation, Renishaw, Linares, N.L.
- Kaizen Methodology, GE Health Care, Apodaca, N.L.
- High Performance Teams, Parker Hannifin, Apodaca, N.L.
- Problem Solving, Parker Hannifin, Apodaca, N.L.
- Front Line Leaders, Parker Hannifin, Apodaca, N.L.
Languages
English
Timeline
Manufacturing Engineer/ Maintenance Supervisor
Parker Hannifin- Motion Systems Group
04.2024 - Current
CNC manufacturing Engineer
General Electric Healthcare
08.2022 - 04.2024
CNC manufacturing Engineer
Franklin electric
01.2020 - 07.2022
Jr manufacturing Engineer
Franklin electric
01.2018 - 12.2019
Mechatronics technician -
Escuela Tec. Álvaro obregón
- Intensive English Program, El Paso Community College, El Paso, Texas, USA
- Roughness Interpretation, SETEC, Monterrey, N.L.
- CNC Basic Programming, SETEC, Monterrey, N.L.
- GD & T, SETEC, Monterrey, N.L.
- Inserts, SETEC, Monterrey, N.L.
- Programming on Nakamura Double Spindle Lathes, HI-tec, Linares, N.L.
- Programming and Maintenance Muratec Lathes, Muratec, Linares, N.L.
- Programming and Maintenance Hwacheon Lathes, Presotec, Linares, N.L.
- Ballbar Test and Interpretation, Renishaw, Linares, N.L.
- Kaizen Methodology, GE Health Care, Apodaca, N.L.
- High Performance Teams, Parker Hannifin, Apodaca, N.L.
- Problem Solving, Parker Hannifin, Apodaca, N.L.
- Front Line Leaders, Parker Hannifin, Apodaca, N.L.
Mechatronic engineer -
Universidad Autónoma de Nuevo León - F.I.ME
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