Rafael Villalpando
Summary
Experienced leader with strong background in guiding teams, managing complex projects, and achieving strategic objectives. Excels in developing efficient processes, ensuring high standards, and aligning efforts with organizational goals. Known for collaborative approach and commitment to excellence.
Overview
24
24
years of professional experience
1
1
Certification
Work History
Value Stream Manager
ZF Off-Highway Solution MN. Inc
02.2016 - 05.2024
- Streamlined processes for increased productivity through the development of cross-functional teams.
- Increased throughput by optimizing equipment layout and workflow design within production facilities.
- Forecasted and managed annual operating budget for every location.
- Led transfer projects from US facilities to our facility in MX.
Production Manager
MICO Inc.
02.2009 - 02.2016
- Systemic focus to maintain productivity goals.
- Managed multiple projects concurrently, ensuring timely completion and meeting budget constraints.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
- Led transfer projects from US facilities to our facility in MX.
- Managed maintenance and facilities
Change Implementation Leader (CIL)
Delphi Thermal Systems
02.2007 - 02.2009
- Configuration Management II: Oversee the implementation of engineering changes across Mexico's remote sites, adhering to CMII standards
- Technology Transfer: Manage the transfer of injection molding machinery and tooling between sites
Manufacturing Engineer
Delphi Thermal Systems
04.2006 - 02.2007
- Support APQP implementation for Ford and GM programs. Develop PFD's, PCP's, PFMEA's, and Operator Work Instructions and training.
- Lead problem-solving activities (Shainin Red X, 8D's).
- Lean manufacturing tools: Kaizen, 5S's, and Single-Minute Exchange or Die (SMED)
Quality Engineer
Brown Corp.
04.2004 - 04.2006
Incoming Quality Supervisor
Visteon Carplastic Plant
03.2003 - 04.2004
Manufacturing New Model Engineer
Visteon Carplastic Plant
04.2001 - 03.2003
Manufacturing Engineer
(Agency Employee) Ford Motor Company
03.2000 - 01.2001
Education
Bachelor of Science - Industrial Engineering
Instituto Tecnologico De Hermosillo
Hermosillo, Sonora, MexicoSkills
- Effective communication
- Quality management systems
- Conflict resolution
- Operations management
- Strategic planning
- Performance metrics
- Lean principles
- Continuous improvement implementation
- Cross-functional team leadership
- Cost reduction strategies
- Customer service
- Power BI and SAP experience
Accomplishments
- Safety: over 2,000 days with no recordable accidents.
- Assembly area productivity over 85%
- Layout improvement: Assembly area saved 40% of space by introducing "one piece flow"
- SAP PP1 Implementation (ERP System)
- Inventory reduction by 30% due to ABC stock management and Economical order quantity (EOQ)
- Power savings initiatives over 13%
- Collaborate in HTSUS classification for over 4,500 parts
Languages
English
Bilingual or Proficient (C2)
Certification
- Harmonized Tariff Schedule
- Creo Parametric 2.0 (3D modeling)
- Configuration Management CMII
- TS-16949 (Internal Auditor ISO / TS-16949 2nd. Edition)
- Six sigma (Green Belt)
Timeline
Value Stream Manager
ZF Off-Highway Solution MN. Inc
02.2016 - 05.2024
Production Manager
MICO Inc.
02.2009 - 02.2016
Change Implementation Leader (CIL)
Delphi Thermal Systems
02.2007 - 02.2009
Manufacturing Engineer
Delphi Thermal Systems
04.2006 - 02.2007
Quality Engineer
Brown Corp.
04.2004 - 04.2006
Incoming Quality Supervisor
Visteon Carplastic Plant
03.2003 - 04.2004
Manufacturing New Model Engineer
Visteon Carplastic Plant
04.2001 - 03.2003
Manufacturing Engineer
(Agency Employee) Ford Motor Company
03.2000 - 01.2001
Bachelor of Science - Industrial Engineering
Instituto Tecnologico De Hermosillo
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